TM-5-2420-224-34 Tractor Wheeled 4x4 DED Small Emplacement Excavator (SEE) and High Mobility Material Handler (HMMH) Manual

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071467

DIRECT AND GENERAL SUPPORT MAINTENANCE MANUAL FOR TRACTOR, WHEELED, 4 X 4 DED SMALL EMPLACEMENT EXCAVATOR (SEE)
DIRECT AND GENERAL SUPPORT MAINTENANCE MANUAL is changed as follows
DISTRIBUTION
WARNING
COMPRESSED AIR
WARNING
WARNING-continued
WARNING-continued
WARNING-continued
WARNING-continued
WARNING-continued
WARNING-continued
LIST OF EFFECTIVE PAGES
LIST OF EFFECTIVE PAGES-continued
TABLE OF CONTENTS
TABLE OF CONTENTS-continued
TABLE OF CONTENTS-continued
TABLE OF CONTENTS-continued
LIST OF TASKS
LIST OF TASKS-continued
LIST OF TASKS-continued
LIST OF TASKS-continued
LIST OF TASKS-continued
HOW TO USE THIS MANUAL
FORKLIFT CYLINDER REPAIR
Small Emplacement Excavator (SEE)
High Mobility Material Handler (HMMH)
CHAPTER 1. INTRODUCTION
Section II. EQUIPMENT DESCRIPTION
CHAPTER 2. DIRECT AND GENERAL SUPPORT MAINTENANCE INSTRUCTIONS
SECTION II. TROUBLESHOOTING
Troubleshooting Symptom Index-continued
Troubleshooting Symptom Index-continued
Table 2-1. Troubleshooting
ENGINE-continued
ENGINE-continued
TRANSMISSION
TRANSMISSION-continued
TRANSMISSION-continued
BRAKES AND AIR SYSTEM
BRAKES AND AIR SYSTEM-continued
BRAKES AND AIR SYSTEM-continued
BRAKES AND AIR SYSTEM-continued
BRAKES AND AIR SYSTEM-continued
STEERING SYSTEM
HYDRAULIC SYSTEM
HYDRAULIC SYSTEM-continued
HYDRAULIC SYSTEM-continued
HYDRAULIC SYSTEM-continued
HYDRAULIC SYSTEM-continued
HYDRAULIC SYSTEM-continued
HYDRAULIC SYSTEM-continued
HYDRAULIC SYSTEM-continued
FORKLIFT
IMPACT WRENCH-continued
BACKHOE-continued
CRANE
CRANE-continued
FRONT LOADER
FRONT LOADER-continued
FRONT LOADER-continued
FRONT LOADER-continued
Section III. GENERAL MAINTENANCE INSTRUCTIONS
GENERAL CLEANING INSTRUCTIONS
Exterior Parts
GENERAL INSPECTION INSTRUCTIONS
GENERAL REPAIR INSTRUCTIONS
GENERAL ASSEMBLY INSTRUCTIONS
GENERAL INSTALLATION INSTRUCTIONS
Section IV. GENERAL HYDRAULIC SYSTEM REPAIR METHODS
National Pipe Thread (NPT)
O-Ring (Preformed Packing) Boss
Installation of Adjustable Fittings-continued
CHAPTER 3. POWER PACKAGE MAINTENANCE
ENGINE REPLACEMENT
REMOVAL-continued
REMOVAL-continued
REMOVAL-continued
REMOVAL-continued
REMOVAL-continued
REMOVAL-continued
REMOVAL-continued
REMOVAL-continued
INSTALLATION
INSTALLATION-continued
INSTALLATION-continued
INSTALLATION-continued
INSTALLATION-continued
INSTALLATION-continued
Follow-on Maintenance
ENGINE MOUNT REPLACEMENT
INSTALLATION
ENGINE OIL FILTER REPLACEMENT AND REPAIR
DISASSEMBLY
INSTALLATION
EXHAUST MANIFOLD REPLACEMENT
INSTALLATION
CYLINDER HEAD REPLACEMENT
REMOVAL-continued
INSTALLATION
INSTALLATION-continued
PUSH ROD COVER REPLACEMENT
OIL COOLER AND GASKET REPLACEMENT
REMOVAL
INSTALLATION
INSTALLATION-continued
AIR COMPRESSOR REPLACEMENT AND REPAIR
DISASSEMBLY
INSPECTION
ASSEMBLY
INSTALLATION
INSTALLATION-continued
INSTALLATION-continued
FUEL INJECTOR NOZZLE REPLACEMENT
INSTALLATION
FUEL INJECTION PUMP REPLACEMENT
REMOVAL-continued
REMOVAL-continued
INSTALLATION
INSTALLATION-continued
INSTALLATION-continued
Follow-on Maintenance
FUEL INJECTION PUMP TIMING
TIMING-continued
TIMING-continued
TIMING-continued
TIMING-continued
Follow-on Maintenance
TIMING GEAR COVER, GEARS, AND CASE REPLACEMENT
REMOVAL-continued
REMOVAL-continued
INSPECTION
INSPECTION-continued
INSPECTION-continued
INSPECTION-continued
Section II. CLUTCH AND RELATED PARTS
CLUTCH REPLACEMENT
Follow-on Maintenance
CLUTCH RELEASE LEVER AND SHAFT REPLACEMENT AND ADJUSTMENT
INSTALLATION
Section III. TRANSMISSION AND RELATED PARTS
TRANSMISSION REPLACEMENT-continued
REMOVAL-continued
REMOVAL-continued
REMOVAL-continued
REMOVAL-continued
INSTALLATION
INSTALLATION-continued
INSTALLATION-continued
INSTALLATION-continued
Follow-on Maintenance
POWER TAKE-OFF (PTO) REPLACEMENT
INSTALLATION
POWER TAKE-OFF (PTO) CONTROL LINKAGE REPLACEMENT AND ADJUSTMENT
ADJUSTMENT
TRANSMISSION ACCESS COVER REPLACEMENT
INSTALLATION
Follow-on Maintenance
TRANSMISSION TOP COVER REPLACEMENT
INSTALLATION
AIR SHIFT SOLENOID VALVE REPLACEMENT
INSTALLATION
AIR SHIFT VALVE REPLACEMENT
INSTALLATION
TRANSMISSION SHIFT LINES REPLACEMENT
REMOVAL-continued
INSTALLATION
Follow-on Maintenance
TRANSMISSION SHIFT CONTROLS REPLACEMENT
INSPECTION
Follow-on Maintenance
TRANSMISSION MOUNT REPLACEMENT
INSTALLATION
Follow-on Maintenance
Section IV. PROPELLER SHAFTS AND RELATED PARTS
U-JOINT REPLACEMENT
INSTALLATION
AXLE THRUST TUBE REPLACEMENT
INSPECTION
INSTALLATION-continued
INSTALLATION-continued
Follow-on Maintenance
CHAPTER 4. ELECTRICAL SYSTEM MAINTENANCE
ALTERNATOR BEARINGS REPLACEMENT
INSTALLATION
REGULATOR REPLACEMENT
REGULATOR REPLACEMENT-continued
STARTER BRUSHES REPLACEMENT
REMOVAL-continued
INSTALLATION
Follow-on Maintenance
MAIN WIRING HARNESS REPLACEMENT
REMOVAL-continued
REMOVAL-continued
REMOVAL-continued
REMOVAL-continued
REMOVAL-continued
REMOVAL-continued
REMOVAL-continued
REMOVAL-continued
INSTALLATION
INSTALLATION-continued
INSTALLATION-continued
INSTALLATION-continued
INSTALLATION-continued
INSTALLATION-continued
INSTALLATION-continued
INSTALLATION-continued
Follow-on Maintenance
ALTERNATORCABLE ASSEMBLY REPLACEMENT
ALTERNATORCABLE ASSEMBLY REPLACEMENT-continued
CRANE MAST FLOODLIGHT WIRING HARNESS REPLACEMENT
CRANE MAST FLOODLIGHT WIRING HARNESS REPLACEMENT-continued
TRAILER WIRING HARNESS REPLACEMENT
TRAILER WIRING HARNESS REPLACEMENT-continued
DOME LIGHT CABLE ASSEMBLY REPLACEMENT
DOME LIGHT CABLE ASSEMBLY REPLACEMENT-continued
HAZARD WARNING LIGHT WIRING HARNESS REPLACEMENT
HAZARD WARNING LIGHT WIRING HARNESS REPLACEMENT-continued
AUXILIARY HEADLIGHT, FRONT COMPOSITE LIGHT, AND BLACKOUT DRIVING LIGHT WIRING HARNESS REPLACEMENT
AUXILIARY HEADLIGHT, FRONT COMPOSITE LIGHT, AND BLACKOUT DRIVING LIGHT WIRING HARNESS REPLACEMENT-continued
STE/lCE-R WIRING HARNESS REPLACEMENT
STE/lCE-R WIRING HARNESS REPLACEMENT-continued
FORKLIFT WIRING HARNESS REPLACEMENT
FORKLIFT WIRING HARNESS REPLACEMENT-continued
FORKLIFT WIRING HARNESS REPLACEMENT
FORKLIFT WIRING HARNESS REPLACEMENT-continued
FORKLIFT POWER CABLE REPLACEMENT
FORKLIFT POWER CABLE REPLACEMENT-continued
FORKLIFT CONNECTOR TO FUSE HOLDER WIRING HARNESS REPLACEMENT
Follow-on Maintenance
CAB FLOOR SEPARATION POINT TO HYDRAULIC SUSPENSION LOCKOUT WIRING HARNESS REPLACEMENT
CAB FLOOR SEPARATION POINT TO HYDRAULIC SUSPENSION LOCKOUT WIRING HARNESS REPLACEMENT-continued
CAB FLOOR SEPARATION POINT TO REAR WALL WIRING HARNESS REPLACEMENT
Follow-on Maintenance
FUSE HOLDER TO HYDRAULIC SUSPENSION LOCKOUT/REAR WALL WIRING HARNESS REPLACEMENT
FUSE HOLDER TO HYDRAULIC SUSPENSION LOCKOUT/REAR WALL WIRING HARNESS REPLACEMENT-continued
FUSE HOLDER TO HYDRAULIC SUSPENSION LOCKOUT/REAR WALL WIRING HARNESS REPLACEMENT
FUSE HOLDER TO HYDRAULIC SUSPENSION LOCKOUT/REAR WALL WIRING HARNESS REPLACEMENT-continued
FRAME WIRING HARNESS REPLACEMENT
REMOVAL-continued
REMOVAL-continued
REMOVAL-continued
INSTALLATION
INSTALLATION-continued
INSTALLATION-continued
Follow-on Maintenance
SUPPRESSOR FILTER ELECTRICAL LEAD REPLACEMENT
SUPPRESSOR FILTER ELECTRICAL LEAD REPLACEMENT-continued
CAP PLUG CONNECTOR TO HEATER PANEL SWITCH AND MASTER LIGHT SWITCH WIRING HARNESS REPLACEMENT
CAP PLUG CONNECTOR TO HEATER PANEL SWITCH AND MASTER LIGHT SWITCH WIRING HARNESS REPLACEMENT-continued
CHASSIS WIRING HARNESS REPLACEMENT
CHASSIS WIRING HARNESS REPLACEMENT-continued
INSTALLATION
CHASSIS WIRING HARNESS REPLACEMENT-continued
THROTTLE SOLENOID ELECTRICAL LEADS REPLACEMENT
THROTTLE SOLENOID ELECTRICAL LEADS REPLACEMENT-continued
CHAPTER 5. FRONT AXLE MAINTENANCE
General Safety Instructions-continued
REMOVAL-continued
REMOVAL-continued
REMOVAL-continued
REMOVAL-continued
REMOVAL-continued
INSTALLATION
INSTALLATION-continued
INSTALLATION-continued
INSTALLATION-continued
INSTALLATION-continued
Follow-on Maintenance
FRONT AXLE THRUST ARMS REPLACEMENT
NOTE
STEERING KNUCKLE AND FRONT AXLE FINAL DRIVE REPLACEMENT
REMOVAL-continued
REMOVAL-continued
REMOVAL-continued
INSTALLATION
INSTALLATION-continued
INSTALLATION-continued
INSTALLATION-continued
CHAPTER 6. REAR AXLE MAINTENANCE
General Safety Instructions
REMOVAL-continued
REMOVAL-continued
REMOVAL-continued
REMOVAL-continued
INSTALLATION
INSTALLATION-continued
INSTALLATION-continued
INSTALLATION-continued
INSTALLATION-continued
REAR AXLE THRUST ARMS REPLACEMENT
INSTALLATION
INSTALLATION-continued
REAR AXLE FINAL DRIVE HUB GEARS AND AXLE SHAFT REPLACEMENT
REMOVAL-continued
REMOVAL-continued
INSPECTION
INSTALLATION-continued
INSTALLATION-continued
INSTALLATION-continued
Follow-on Maintenance
CHAPTER 7. BRAKE AND STEERING SYSTEMS MAINTENANCE
BRAKE PRESSURE REGULATOR (ALB VALVE) REPLACEMENT-continued
INSTALLATION
Follow-on Maintenance
BRAKE PRESSURE REGULATOR (ALB VALVE) ADJUSTMENT
TESTING
ADJUSTMENT
ADJUSTMENT-continued
ADJUSTMENT-continued
REMOVAL
POWER STEERING GEAR REPLACEMENT
INSPECTION
Follow-on Maintenance
POWER STEERING PUMP AND BRACKET REPLACEMENT
INSTALLATION
Follow-on Maintenance
PITMAN ARM REPLACEMENT
CHAPTER 8. FRAME AND TOWING ATTACHMENTS MAINTENANCE
REAR FRAME SECTION AND SUBFRAME REPLACEMENT-continued
REMOVAL-continued
INSTALLATION
INSTALLATION-continued
Follow-on Maintenance
FORKLIFT MOUNTING BRACKET REPLACEMENT
REMOVAL
LEFT PLATFORM REPLACEMENT
REMOVAL-continued
INSPECTION
Follow-on Maintenance
RIGHT PLATFORM REPLACEMENT
INSPECTION
INSTALLATION
CHAPTER 9. SPRINGS MAINTENANCE
FRONT SPRING REPLACEMENT-continued
INSTALLATION
REAR SPRING REPLACEMENT
INSPECTION
INSTALLATION-continued
CHAPTER 10. BODY AND CAB MAINTENANCE
ROLL-OVER PROTECTION (ROPS) REPLACEMENT-continued
REMOVAL-continued
REMOVAL-continued
INSTALLATION
INSTALLATION-continued
INSTALLATION-continued
Follow-on Maintenance
CAB REPLACEMENT
CAB REPLACEMENT-continued
CAB REPLACEMENT-continued
REM0VAL
INSTALLATION
INSTALLATION-continued
Follow-on Maintenance
Follow-on Maintenance-continued
Follow-on Maintenance-continued
WINDSHIELD REPLACEMENT
INSTALLATION
REAR WINDOWS REPLACEMENT
INSTALLATION
CHAPTER 11. HYDRAULIC SYSTEM MAINTENANCE
HYDRAULIC OIL COOLER FAN REPLACEMENT
INSTALLATION
INSTALLATION-continued
TILT AND LATCH CONTROL VALVE REPLACEMENT AND ADJUSTMENT
REMOVAL-continued
INSTALLATION
ADJUSTMENT
ADJUSTMENT-continued
BACKHOE SWING CYLINDER RELIEF VALVE REPLACEMENT
INSTALLATION
BACKHOE STABILIZER CONTROL VALVE REPLACEMENT
REMOVAL
INSTALLATION
BACKHOE CONTROL VALVE REPLACEMENT
REMOVAL
REMOVAL-continued
INSTALLATION
Safety Relief Valve
ADJUSTMENT
Follow-on Maintenance
CRANE FLOW REGULATING VALVE REPLACEMENT
INSTALLATION
CRANE VALVE BANK REPLACEMENT
INSTALLATION
CRANE VALVE BANK RELIEF VALVE REPLACEMENT
INSTALLATION
FRONT LOADER/FORKLIFT CONTROL VALVE AND BRACKET REPLACEMENT AND ADJUSTMENT
REMOVAL
REMOVAL-continued
INSPECTION
INSTALLATION
INSTALLATION-continued
ADJUSTMENT
ADJUSTMENT-continued
ADJUSTMENT-continued
FORKLIFT VALVE REPLACEMENT
REMOVAL
INSTALLATION
FORKLIFT MAST ASSEMBLY REPLACEMENT
REMOVAL-continued
INSTALLATION
Follow-on Maintenance
FORKLIFT CARRIAGE ASSEMBLY REPLACEMENT
REMOVAL-continued
REMOVAL-continued
INSPECTION
INSTALLATION
INSTALLATION-continued
Follow-on Maintenance
FORKLIFT LlFT CYLINDER REPLACEMENT, BLEEDING, AND SEQUENCING
REMOVAL
INSTALLATION
BLEEDING
SEQUENCING
SEQUENCING-continued
FORKLIFT BOOTSTRAP CHAIN REPLACEMENT AND ADJUSTMENT
REMOVAL
REMOVAL-continued
REMOVAL-continued
REMOVAL-continued
INSTALLATION
INSTALLATION-continued
INSTALLATION-continued
INSTALLATION-continued
ADJUSTMENT
FORKLIFT CARRIAGE CHAIN REPLACEMENT
INSTALLATION
CHAPTER 12. CRANES, SHOVELS, AND EARTHMOVING EQUIPMENT MAINTENANCE
BACKHOE MAIN FRAME REPLACEMENT AND REPAIR-continued
INSPECTION
INSTALLATION
Follow-on Maintenance
CRANE MAST REPLACEMENT AND REPAIR
REMOVAL-continued
REMOVAL-continued
DISASSEMBLY
INSTALLATION
INSTALLATION-continued
Follow-on Maintenance
CRANE INNER BOOM REPLACEMENT
INSTALLATION
CRANE OUTER BOOM REPLACEMENT
INSTALLATION
CRANE EXTENSION BOOM REPLACEMENT
INSTALLATION
CRANE GEAR BEARING REPLACEMENT
REMOVAL
CLEANING
INSTALLATION
INSTALLATION-continued
Follow-on Maintenance
CRANE INTERMEDIATE GEAR REPLACEMENT
REMOVAL-continued
INSTALLATION
Follow-on Maintenance
CRANE DRIVE GEAR AND BUSHINGS REPLACEMENT
INSTALLATION
CRANE PINION GEAR REPLACEMENT
INSTALLATION
INSTALLATION-continued
CRANE PINION GEAR BUSHINGS REPLACEMENT
INSTALLATION
CHAPTER 13. ENGINE, FUEL, AND COOLING REPAIR INSTRUCTIONS
CYLINDER HEAD REPAIR
DISASSEMBLY-continued
DISASSEMBLY-continued
INSPECTION
Valve Specifications
Cylinder Head
ASSEMBLY
ASSEMBLY-continued
Valve Seat Counterbores
ASSEMBLY-continued
ASSEMBLY-continued
ASSEMBLY-continued
Follow-on maintenance
CRANKSHAFT, MAIN BEARINGS, AND REAR SEALS REPLACEMENT
REMOVAL
INSPECTION
Crankshaft Repair Stage Specifications
INSTALLATION
INSTALLATION-continued
INSTALLATION-continued
INSTALLATION-continued
Follow-on Maintenance
CRANKSHAFT PULLEY REPLACEMENT
FLYWHEEL REPLACEMENT AND REPAIR
REPAIR
Follow Maintenance
FLYWHEEL END BELL REPLACEMENT
FLYWHEEL RING GEAR REPLACEMENT
INSTALLATION
PISTONS, RINGS, CONNECTING RODS, AND BEARINGS REPLACEMENT
INSPECTION
INSPECTION-continued
INSTALLATION
INSTALLATION-continued
Follow-on Maintenance
ROCKER ARMS, PUSH RODS, AND TAPPETS REPLACEMENT
REMOVAL-continued
INSPECTION
INSTALLATION
INSTALLATION-continued
Follow-on Maintenance
CAMSHAFT AND BEARINGS REPLACEMENT
INSPECTION
INSPECTION-continued
INSTALLATION
Follow-on Maintenance
CYLINDER BLOCK REPAIR
DISASSEMBLY
INSPECTION-continued
INSPECTION-continued
REPAIR
REPAIR-continued
Machining Specifications
REPAIR-continued
ASSEMBLY
Follow-on Maintenance
OIL PAN REPLACEMENT
Follow-on Maintenance
OIL PUMP REPLACEMENT AND REPAIR
DISASSEMBLY-continued
ASSEMBLY
ASSEMBLY-continued
INSTALLATION
Section II. FUEL SYSTEM REPAIR
Opening Pressure Test
DISASSEMBLY
ASSEMBLY
FUEL TANK REPAIR
CLEANING
Section III. COOLING SYSTEM REPAIR
RADIATOR REPAIR-continued
WATER PUMP REPAIR
INSPECTION
ASSEMBLY
ASSEMBLY-continued
Follow-on Maintenance
ENGINE TESTING
TESTING-continued
CHAPTER 14. ELECTRICAL SYSTEM REPAIR INSTRUCTIONS
ALTERNATOR REPAIR-continued
DISASSEMBLY-continued
TESTING
INSPECTION
ASSEMBLY-continued
Follow-on Maintenance
Section II. STARTER REPAIR
DISASSEMBLY-continued
DISASSEMBLY-continued
TESTING
TESTING-continued
ASSEMBLY
ASSEMBLY-continued
ASSEMBLY-continued
Follow-on Maintenance
Section III. BATTERY REPAIR
CHAPTER 15. TRANSMISSION REPAIR INSTRUCTIONS
TRANSMISSION REPAIR-continued
DISASSEMBLY-continued
DISASSEMBLY-continued
DISASSEMBLY-continued
DISASSEMBLY-continued
DISASSEMBLY-continued
DISASSEMBLY-continued
DISASSEMBLY-continued
DISASSEMBLY-continued
DISASSEMBLY-continued
DISASSEMBLY-continued
DISASSEMBLY-continued
DISASSEMBLY-continued
DISASSEMBLY-continued
DISASSEMBLY-continued
DISASSEMBLY-continued
DISASSEMBLY-continued
DISASSEMBLY-continued
DISASSEMBLY-continued
DISASSEMBLY-continued
DISASSEMBLY-continued
DISASSEMBLY-continued
DISASSEMBLY-continued
INSPECTION
ASSEMBLY-continued
ASSEMBLY-continued
ASSEMBLY-continued
ASSEMBLY-continued
ASSEMBLY-continued
ASSEMBLY-continued
ASSEMBLY-continued
ASSEMBLY-continued
ASSEMBLY-continued
ASSEMBLY-continued
ASSEMBLY-continued
ASSEMBLY-continued
ASSEMBLY-continued
ASSEMBLY-continued
ASSEMBLY-continued
ASSEMBLY-continued
ASSEMBLY-continued
ASSEMBLY-continued
ASSEMBLY-continued
ASSEMBLY-continued
ASSEMBLY-continued
ASSEMBLY-continued
ASSEMBLY-continued
ASSEMBLY-continued
ASSEMBLY-continued
ASSEMBLY-continued
ASSEMBLY-continued
Follow-on Maintenance
Section II. TRANSMISSION TOP COVER REPAIR
DISASSEMBLY-continued
DISASSEMBLY-continued
DISASSEMBLY-continued
DISASSEMBLY-continued
ASSEMBLY
ASSEMBLY-continued
ASSEMBLY-continued
ASSEMBLY-continued
ASSEMBLY-continued
Follow-on Maintenance
Section III. TRANSMISSION ACCESS COVER REPAIR
TRANSMISSION ACCESS COVER REPAIR-continued
ASSEMBLY-continued
ADJUSTMENT
Follow-on Maintenance
Section IV. POWER TAKE-OFF (PTO) REPAIR
POWER TAKE-OFF (PTO) REPAIR-continued
DISASSEMBLY-continued
INSPECTION
ASSEMBLY
ASSEMBLY-continued
ASSEMBLY-continued
Follow-on Maintenance
CHAPTER 16. FRONT AND REAR AXLES REPAIR INSTRUCTIONS
AXLE REPAIR-continued
DISASSEMBLY-continued
DISASSEMBLY-continued
DISASSEMBLY-continued
DISASSEMBLY-continued
DISASSEMBLY-continued
DISASSEMBLY-continued
INSPECTION
ASSEMBLY-continued
ASSEMBLY-continued
ASSEMBLY-continued
ASSEMBLY-continued
ASSEMBLY-continued
ASSEMBLY-continued
ASSEMBLY-continued
ASSEMBLY-continued
ASSEMBLY-continued
ASSEMBLY-continued
ASSEMBLY-continued
ASSEMBLY-continued
ASSEMBLY-continued
Table 1. Worksheet for Spacer, Bearing, and Washer Thickness
Table 2. Formula to Determine Spacer, Bearing, and Washer Thickness
Section II. STEERING KNUCKLE AND FRONT AXLE FINAL DRIVE REPAIR
DISASSEMBLY-continued
DISASSEMBLY-continued
INSPECTION
ASSEMBLY
ASSEMBLY-continued
Follow-on Maintenance
CHAPTER 17. BRAKE SYSTEM AND TIRES REPAIR INSTRUCTIONS
BRAKE DISC REPAIR-continued
Section II. FRONT AND REAR BRAKE CALIPERS REPAIR
FRONT BRAKE CALIPER REPAIR-continued
ASSEMBLY-continued
ASSEMBLY-continued
REAR BRAKE CALIPER REPAIR
DISASSEMBLY-continued
DISASSEMBLY-continued
DISASSEMBLY-continued
DISASSEMBLY-continued
ASSEMBLY
ASSEMBLY-continued
ASSEMBLY-continued
ASSEMBLY-continued
Follow-on Maintenance
Section III. BRAKE MASTER CYLINDER REPAIR
DISASSEMBLY-continued
ASSEMBLY
ASSEMBLY-continued
Follow-on Maintenance
Section IV. BRAKE PRESSURE REGULATOR (ALB VALVE) REPAIR
BRAKE PRESSURE REGULATOR (ALB VALVE) REPAIR-continued
Section V. AIR BRAKE BOOSTER REPAIR
AIR BRAKE BOOSTER REPAIR
ASSEMBLY
Follow-on Maintenance
Section VI. FLUID REGULATION VALVE REPAIR
FLUID REGULATING VALVE (P/N 0 481 039 202) REPAIR-continued
DISASSEMBLY-continued
DISASSEMBLY-continued
ASSEMBLY
ASSEMBLY-continued
Follow-on Maintenance
FLUID REGULATING VALVE (P/N 975 303 447 0) REPAIR
DISASSEMBLY-continued
ASSEMBLY
Follow-on Maintenance
Section VII. ANTIFREEZE DEVICE REPAIR
ANTIFREEZE DEVICE (P/N 000 431 57 15 BI.1) REPAIR-continued
DISASSEMBLY
ANTIFREEZE DEVICE (P/N 932 002 000 0) REPAIR
DISASSEMBLY
Section VIII. TANDEM VALVE REPAIR
TANDEM VALVE REPAIR-continued
ASSEMBLY
Follow-on Maintenance
Section IX. TIRE REPAIR
CHAPTER 18. CAB REPAIR INSTRUCTIONS
CAB REPAIR-continued
CHAPTER 19. ACCESSORY ITEMS REPAIR INSTRUCTIONS
CAB HEATER REPAIR-continued
REPAIR
ASSEMBLY
ASSEMBLY-continued
Follow-on Maintenance
CHAPTER 20. HYDRAULIC SYSTEM REPAIR INSTRUCTIONS
OVERVIEW-continued
Section I. FRONT HYDRAULIC PUMP REPAIR
FRONT HYDRAULIC PUMP REPAIR-continued
ASSEMBLY
Section II. REAR HYDRAULIC PUMP REPAIR
DISASSEMBLY
ASSEMBLY
Section Ill. HYDRAULIC SUSPENSION LOCKOUT MOTOR AND PUMP REPAIR
HYDRAULIC SUSPENSION LOCKOUT MOTOR AND PUMP REPAIR-continued
DISASSEMBLY-continued
ASSEMBLY
Follow-on Maintenance
Section IV. FRONT LOADER/FORKLIFT CONTROL VALVE REPAIR
DISASSEMBLY
DISASSEMBLY-continued
Outlet Body Disassembly
Solenoid-Operated Hand Tool Valve Body Disassembly
Solenoid-Operated Hand Tool Valve Body Disassembly-continued
Solenoid-Operated Hand Tool Valve Body Assembly
Front Loader/Forklift Control Valve Body Section Disassembly
Front Loader/Forklift Control Valve Body Section Assembly
Low Body Section Valve Body Disassembly
Solenoid-Operated Front Loader/Forklift Valve Body Disassembly
Solenoid-Operated Front Loader/Forklift Valve Body Disassembly-continued
Solenoid-Operated Front Loader/Forklift Valve Body Assembly
Solenoid-Operated Front Loader/Forklift Valve Body Assembly-continued
Intake Manifold Body Disassembly
Intake Manifold Body Assembly
ASSEMBLY
ASSEMBLY-continued
Follow-on Maintenance
Section V. TILT AND LATCH CONTROL VALVE REPAIR
TILT AND LATCH CONTROL VALVE REPAIR-continued
DISASSEMBLY-continued
DISASSEMBLY-continued
TILT AND LATCH CONTROL VALVE REPAIR-continued
TILT AND LATCH CONTROL VALVE REPAIR-continued
TILT AND LATCH CONTROL VALVE REPAIR-continued
Follow-on Maintenance
Section VI. BACKHOE CONTROL VALVE REPAIR
BACKHOE CONTROL VALVE REPAIR-continued
DISASSEMBLY-continued
ASSEMBLY
ASSEMBLY-continued
Follow-on Maintenance
BACKHOE CONTROL VALVE, INTAKE MANIFOLD REPAIR
ASSEMBLY
BACKHOE CONTROL VALVE, OUTLET MANIFOLD REPAIR
ASSEMBLY
BACKHOE CONTROL VALVE, SWING SECTION VALVE REPAIR
DISASSEMBLY-continued
DISASSEMBLY-continued
DISASSEMBLY-continued
INSPECTION
ASSEMBLY-continued
ASSEMBLY-continued
Follow-on Maintenance
BACKHOE CONTROL VALVE, BOOM SECTION VALVE REPAIR
DISASSEMBLY-continued
DISASSEMBLY-continued
DISASSEMBLY-continued
DISASSEMBLY-continued
INSPECTION
ASSEMBLY-continued
ASSEMBLY-continued
ASSEMBLY-continued
Follow-on Maintenance
BACKHOE CONTROL VALVE, DIPPER AND BUCKET SECTION VALVES REPAIR
DISASSEMBLY-continued
DISASSEMBLY-continued
INSPECTION
ASSEMBLY-continued
ASSEMBLY-continued
ASSEMBLY-continued
TESTING
Safety Relief Valve
ADJUSTMENT
Leak Test
Section VII. BACKHOE SWING CYLINDER RELIEF VALVE REPAIR
BACKHOE SWING CYLINDER RELIEF VALVE REPAIR-continued
Section VIII. BACKHOE STABILIZER CONTROL VALVE REPAIR
BACKHOE STABILIZER CONTROL VALVE REPAIR-continued
DISASSEMBLY-continued
INSPECTION
ASSEMBLY-continued
Follow-on Maintenance
Section IX. LOADER BOOM CYLINDER REPAIR
DISASSEMBLY-continued
DISASSEMBLY-continued
INSPECTION
ASSEMBLY-continued
Follow-on Maintenance
Section X. LOADER BUCKET ROLLBACK CYLINDER REPAIR
DISASSEMBLY-continued
DISASSEMBLY-continued
INSPECTION
INSPECTION-continued
Follow-on Maintenance
Section Xl. BACKHOE BOOM CYLINDER REPAIR
DISASSEMBLY-continued
INSPECTION
ASSEMBLY
Follow-on Maintenance
Section XII. BACKHOE SWING CYLINDER REPAIR
DISASSEMBLY-continued
DISASSEMBLY-continued
INSPECTION
ASSEMBLY-continued
ASSEMBLY-continued
Follow-on Maintenance
Section XIII. BACKHOE BUCKET CYLINDER REPAIR
DISASSEMBLY-continued
DISASSEMBLY-continued
INSPECTION
ASSEMBLY
ASSEMBLY-continued
Follow-on Maintenance
Section XIV. BACKHOE DIPPER CYLINDER REPAIR
BACKHOE DIPPER CYLINDER REPAIR-continued
DISASSEMBLY-continued
ASSEMBLY
ASSEMBLY-continued
Follow-on Maintenance
Section XV. BACKHOE STABILIZER CYLINDER REPAIR
BACKHOE STABILIZER CYLINDER REPAIR-continued
INSPECTION
ASSEMBLY
ASSEMBLY-continued
Follow-on Maintenance
Section XVI. BACKHOE/CRANE TILT CYLINDER REPAIR
BACKHOE/CRANE TILT CYLINDER (J.I. CASE) REPAIR-continued
DISASSEMBLY-continued
ASSEMBLY
ASSEMBLY-continued
ASSEMBLY-continued
BACKHOE/CRANE TILT CYLINDER (Aeroquip) REPAIR
DISASSEMBLY-continued
ASSEMBLY
ASSEMBLY-continued
Follow-on Maintenance
Section XVII. BACKHOE/CRANE LATCH CYLINDER REPAIR
DISASSEMBLY-continued
INSPECTION
ASSEMBLY
ASSEMBLY-continued
Follow-on Maintenance
Section XVIII. HYDRAULIC OIL COOLER REPAIR
HYDRAULIC OIL COOLER REPAIR-continued
Follow-on Maintenance
Section XIX. CRANE VALVE BANK REPAIR
CRANE VALVE BANK REPAIR-continue
Valve Section Assembly
ASSEMBLY
Section XX. FORKLIFT MAST ASSEMBLY REPAIR
FORKLIFT MAST ASSEMBLY REPAIR-continued
DISASSEMBLY-continued
DISASSEMBLY-continued
DISASSEMBLY-continued
DISASSEMBLY-continued
DISASSEMBLY-continued
DISASSEMBLY-continued
ASSEMBLY
ASSEMBLY-continued
ASSEMBLY-continued
ASSEMBLY-continued
ASSEMBLY-continued
ASSEMBLY-continued
ASSEMBLY-continued
Follow-on Maintenance
Section XXI. FORKLIFT CARRIAGE ASSEMBLY REPAIR
FORKLIFT CARRIAGE ASSEMBLY REPAIR-continued
INSPECTION
ASSEMBLY
Follow-on Maintenance
Section XXII. FORKLIFT VALVE REPAIR
FORKLIFT VALVE REPAIR-continued
ASSEMBLY
Follow-on Maintenance
Section XXIII. FORKLIFT TILT CYLINDER REPAIR
FORKLIFT TILT CYLINDER REPAIR-continued
DISASSEMBLY-continued
ASSEMBLY
ASSEMBLY-continued
ASSEMBLY-continued
ASSEMBLY-continued
Section XXIV. FORKLIFT ROTATOR CYLINDER
FORKLIFT ROTATOR CYLINDER REPAIR-continued
ASSEMBLY
ASSEMBLY-continued
Follow-on Maintenance
Section XXV. FORKLIFT LIFT CYLINDER REPAIR
FORKLIFT LIFT CYLINDER REPAIR-continued
DISASSEMBLY-continued
DISASSEMBLY-continued
DISASSEMBLY-continued
DISASSEMBLY-continued
ASSEMBLY
ASSEMBLY-continued
ASSEMBLY-continued
ASSEMBLY-continued
ASSEMBLY-continued
ASSEMBLY-continued
ASSEMBLY-continued
Follow-on Maintenance
Section XXVI. CRANE EXTERNAL END EXTENSION CYLINDER REPAIR
CRANE EXTERNAL END EXTENSION CYLINDER REPAIR-continued
DISASSEMBLY-continued
ASSEMBLY
ASSEMBLY-continued
Follow-on Maintenance
Section XXVII. CRANE INNER BOOM LIFT CYLINDER REPAIR
CRANE INNER BOOM LIFT CYLINDER REPAIR-continued
DISASSEMBLY-continued
ASSEMBLY
ASSEMBLY-continued
ASSEMBLY-continued
Follow-on Maintenance
Section XXVIII. CRANE MAST LOCKING CYLINDER REPAIR
CRANE MAST LOCKING CYLINDER REPAIR-continued
DISASSEMBLY-continued
ASSEMBLY
ASSEMBLY-continued
Follow-on Maintenance
Section XXIX. CRANE OUTER BOOM CYLINDER REPAIR
DISASSEMBLY-continued
DISASSEMBLY-continued
ASSEMBLY
ASSEMBLY-continued
ASSEMBLY-continued
Follow-on Maintenance
Section XXX. CRANE HORIZONTAL OUTRIGGER CYLINDER REPAIR
CRANE HORIZONTAL OUTRIGGER CYLINDER REPAIR-continued
ASSEMBLY
ASSEMBLY-continued
Follow-on Maintenance
Section XXXI. CRANE VERTICAL OUTRIGGER CYLINDER REPAIR
CRANE VERTICAL OUTRIGGER CYLINDER REPAIR-continued
DISASSEMBLY-continued
ASSEMBLY
ASSEMBLY-continued
Follow-on Maintenance
Section XXXII. CRANE HYDRAULIC MOTOR REPAIR
CRANE HYDRAULIC MOTOR REPAIR-continued
DISASSEMBLY-continued
ASSEMBLY
ASSEMBLY-continued
ASSEMBLY-continued
ASSEMBLY-continued
CHAPTER 21. MACHINE TOOLS REPAIR INSTRUCTIONS
HAMMER DRILL REPAIR-continued
DISASSEMBLY-continued
DISASSEMBLY-continued
DISASSEMBLY-continued
DISASSEMBLY-continued
ASSEMBLY
ASSEMBLY-continued
ASSEMBLY-continued
ASSEMBLY-continued
ASSEMBLY-continued
ASSEMBLY-continued
ASSEMBLY-continued
CHARGING
Section II. IMPACT WRENCH REPAIR
IMPACT WRENCH REPAIR-continued
DISASSEMBLY-continued
DISASSEMBLY-continued
CLEANING
ASSEMBLY
ASSEMBLY-continued
ASSEMBLY-continued
ASSEMBLY-continued
Section III. PAVEMENT BREAKER REPAIR
PAVEMENT BREAKER REPAIR-continued
DISASSEMBLY-continued
DISASSEMBLY-continued
DISASSEMBLY-continued
DISASSEMBLY-continued
ASSEMBLY
ASSEMBLY-continued
ASSEMBLY-continued
ASSEMBLY-continued
ASSEMBLY-continued
ASSEMBLY-continued
CHARGING
Section IV. CHAIN SAW REPAIR
CHAIN SAW REPAIR-continued
DISASSEMBLY-continued
INSPECTION
ASSEMBLY
ASSEMBLY-continued
ASSEMBLY-continued
Follow-on Maintenance
APPENDIX A. REFERENCES
OTHER PUBLICATIONS-continued
OTHER PUBLICATIONS-continued
APPENDIX B. EXPENDABLE SUPPLIES AND MATERIALS LIST
Section II. EXPENDABLE SUPPLIES AND MATERIALS
Section II. EXPENDABLE SUPPLIES AND MATERIALS-continued
Section II. EXPENDABLE SUPPLIES AND MATERIALS-continued
Section II. EXPENDABLE SUPPLIES AND MATERIALS-continued
Section II. EXPENDABLE SUPPLIES AND MATERIALS-continued
Section II. EXPENDABLE SUPPLIES AND MATERIALS-continued
Section II. EXPENDABLE SUPPLIES AND MATERIALS-continued
Section II. EXPENDABLE SUPPLIES AND MATERIALS-continued
APPENDIX C. ILLUSTRATED LIST OF MANUFACTURED ITEMS
Table C-1. Manufactured Items
Table C-1. Manufactured Items-continued
Table C-1. Manufactured Items-continued
Table C-1. Manufactured Items-continued
FABRICATED TOOLS
FABRICATED TOOLS-continued
FABRICATED TOOLS-continued
FABRICATED TOOLS-continued
FABRICATED TOOLS-continued
APPENDIX D. TORQUE LIMITS
Table D-2. Torque Value Guide (Newton-Meters)
Table D-3. Torque Value Guide (Pound-Feet)
TORQUE SEQUENCE
INDEX
INDEX-continued
INDEX-continued
INDEX-continued
INDEX-continued
INDEX-continued
INDEX-continued
INDEX-continued
INDEX-continued
THE METRIC SYSTEM AND EQUIVALENTS
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