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TM 5-2420-224-34
TRANSMISSION TOP COVER REPAIR (CONT)
25. INSTALL pressure SWITCH (43) and new
"%
washer (44).
"'
"&
"'
"&
26. INSTALL BREATHER (45) and new seal ring
#
(46).
"#
27. INSTALL two bushings (47), four tee head
bolts (48), four retaining rings (49), and pin
"$
(50).
"!
""
"%
28. REMOVE two knurled SCREWS from shift
tester plate.
#
29. MOUNT  SHIFT  TESTER  PLATE  on
!
underside of cover (7) by INSTALLING one
cover mounting BOLT (51) and two knurled
#
%
SCREWS through to of cover (7).
30. REMOVE eight SETSCREWS (13, 25, 27,
and 34) and APPLY COAT of SEALING
COMPOUND to SETSCREWS. REINSTALL
S H IF T
eight SETSCREWS (13, 25, 27, and 34) but
TESTER
DO NOT TIGHTEN setscrews.
PLATE
31. TO  ADJUST  shift  FORKS  and  shift
FINGERS, one setscrew must be screwed
OUT and the other setscrew screwed IN.
%
REPEAT until settings in following table are
KNURLED
obtained with eight setscrews (13, 25, 27,
!"
SCREW
and 34) tightened.
Designation
Setting
A.
Shift fork for 4th speed sliding sleeve on main shaft
12.539 0.004 in.
(318.5 0.1 mm)
B.
Shift finger 1st/2nd speed sliding sleeve on countershaft
8.878 0.004 in.
(225.5 0.1 mm)
C.
Shift fork for fast group (stage II) sliding sleeve on main
3.258 0.004 in.
(82.75 0.1 mm)
shaft
D.
Shift finger for 3rd speed sliding sleeve on countershaft
2.783 0.004 in.
(70.7 0.1 mm)
NOTE
Follow-on Maintenance:
Install  transmission  top  cover
15-64 Change 1

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