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 TM
5-2420-224-34
CLUTCH RELEASE LEVER AND SHAFT REPLACEMENT AND
ADJUSTMENT (CONT)
INSTALLATlON
INSTALL clutch release LEVER (7), shaft (4),
1.
a n d bolt (10) as match marked during
Removal.
A P P L Y COAT of LUBRICATING OIL to
2.
WASHER (9) and INSTALL washer (9) and
new BEARING (8).
INSTALL two new spring tension washers (6)
3.
and two SCREWS (5) in clutch release lever
(7).
INSTALL clutch LEVER (2) and bolt (3) in
4.
shaft (4) as matchmarked during Removal.
5. CONNECT SPRING (1) to clutch lever (2).
INSTALL ENGINE (page 3-2).
6.
ADJUSTMENT
Remove spring (1) from clutch slave cylinder
1.
(2) and clutch-lever (3).
Loosen lock nut (4).
2.
Move clutch lever (3) down until it stops.
3.
Insert a measuring device between clutch
4.
lever top surface (5) and bottom surface of
spring bracket (6). Raise clutch lever (3).
Movement of clutch lever must be 1/8 in. (3
0.5 mm).
Turn adjusting pin (7) to adjust clearance.
5.
When proper clearance is obtained, tighten
lock nut (4).
Attach spring (1) to clutch slave cylinder (2)
6.
and clutch lever (3).
3-67
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