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• UNIT MAINTENANCE VOLUME I - PALLETIZED LOAD SYSTEM
• WARNING
• WARNING (cont)
• WARNING (cont)
• WARNING (cont)
• WARNING (cont)
• WARNING (cont)
• WARNING (cont)
• WARNING (cont)
• WARNING (cont)
• WARNING (cont)
• WARNING (cont)
• WARNING (cont)
• WARNING (cont)
• WARNING (cont)
• WARNING (cont)
• WARNING (cont)
• WARNING (cont)
• WARNING (cont)
• WARNING (cont)
• WARNING (cont)
• WARNING (cont)
• WARNING (cont)
• WARNING (cont)
• WARNING (cont)
• WARNING (cont)
• WARNING (cont)
• LIST OF EFFECTIVE PAGES
• TABLE OF CONTENTS
• TABLE OF CONTENTS (CONT)
• TABLE OF CONTENTS (CONT)
• HOW TO USE THIS MANUAL
• INTRODUCTION
• Figure 1-1. M1074 Palletized Load System Truck (With Crane)
• Figure 1-2. M1075 Palletized Load System Truck (Without Crane)
• Figure 1-3. M1076 PLS Trailer
• MAINTENANCE FORMS, RECORDS AND REPORTS.
• POWER TRAIN.
• Engine
• Transfer Case
• ENGINE SYSTEMS.
• Figure 1-7. Air Intake System
• Figure 1-8. Fuel System
• Figure 1-9. Electrical System
• Figure 1-10. Electrical System
• Figure 1-11. Electrical System
• Figure 1-12. Engine Starting System
• Figure 1-13. Service Lighting System
• Figure 1-14. Blackout Lighting System
• Figure 1-15. Instrument System
• Figure 1-16. Air System
• Figure 1-17. Hydraulic System
• Figure 1-18. Steering System
• SELF-RECOVERY WINCH (SRW).
• MATERIAL HANDLING CRANE (MHC).
• Figure 1-21. Fixed Controls
• Figure 1-23. Overload Shutdown
• LOAD HANDLING SYSTEM (LHS).
• WHEELS AND TIRES.
• CENTRAL TIRE INFLATION SYSTEM (CTIS).
• PLS TRAILER (PLST).
• PLS FLATRACK (FR).
• VEHICLE MAINTENANCE
• REPAIR PARTS; SPECIAL TOOLS; TEST, MEASUREMENT AND DIAGNOSTIC EQUIPMENT (TMDE); AND SUPPORT EQUIPMENT
• Inspection and Servicing Equipment.
• Special Service Instructions.
• Special Service Instructions. (cont)
• PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS)
• PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) TABLES.
• PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) TABLES. (cont)
• Table 2-1. Unit Level Preventive Maintenance Checks and Services (PMCS).
• Table 2-1. Unit Level Preventive Maintenance Checks and Services (PMCS) (CONT).
• Table 2-1. Unit Level Preventive Maintenance Checks and Services (PMCS) (CONT).
• Table 2-1. Unit Level Preventive Maintenance Checks and Services (PMCS) (CONT).
• Table 2-1. Unit Level Preventive Maintenance Checks and Services (PMCS) (CONT).
• Table 2-1. Unit Level Preventive Maintenance Checks and Services (PMCS) (CONT).
• Table 2-1. Unit Level Preventive Maintenance Checks and Services (PMCS) (CONT).
• Table 2-1. Unit Level Preventive Maintenance Checks and Services (PMCS) (CONT).
• Table 2-1. Unit Level Preventive Maintenance Checks and Services (PMCS) (CONT).
• Table 2-1. Unit Level Preventive Maintenance Checks and Services (PMCS) (CONT).
• Table 2-1. Unit Level Preventive Maintenance Checks and Services (PMCS) (CONT).
• Table 2-1. Unit Level Preventive Maintenance Checks and Services (PMCS) (CONT).
• Table 2-1. Unit Level Preventive Maintenance Checks and Services (PMCS) (CONT).
• Table 2-1. Unit Level Preventive Maintenance Checks and Services (PMCS) (CONT).
• Table 2-1. Unit Level Preventive Maintenance Checks and Services (PMCS) (CONT).
• Table 2-1. Unit Level Preventive Maintenance Checks and Services (PMCS) (CONT).
• Table 2-1. Unit Level Preventive Maintenance Checks and Services (PMCS) (CONT).
• Table 2-1. Unit Level Preventive Maintenance Checks and Services (PMCS) (CONT).
• Table 2-1. Unit Level Preventive Maintenance Checks and Services (PMCS) (CONT).
• Table 2-1. Unit Level Preventive Maintenance Checks and Services (PMCS) (CONT).
• Table 2-1. Unit Level Preventive Maintenance Checks and Services (PMCS) (CONT).
• Table 2-1. Unit Level Preventive Maintenance Checks and Services (PMCS) (CONT).
• Table 2-1. Unit Level Preventive Maintenance Checks and Services (PMCS) (CONT).
• Table 2-1. Unit Level Preventive Maintenance Checks and Services (PMCS) (CONT).
• Table 2-1. Unit Level Preventive Maintenance Checks and Services (PMCS) (CONT).
• Table 2-1. Unit Level Preventive Maintenance Checks and Services (PMCS) (CONT).
• Table 2-1. Unit Level Preventive Maintenance Checks and Services (PMCS) (CONT).
• Table 2-1. Unit Level Preventive Maintenance Checks and Services (PMCS) (CONT).
• Table 2-1. Unit Level Preventive Maintenance Checks and Services (PMCS) (CONT).
• Table 2-1. Unit Level Preventive Maintenance Checks and Services (PMCS) (CONT).
• Table 2-1. Unit Level Preventive Maintenance Checks and Services (PMCS) (CONT).
• Table 2-1. Unit Level Preventive Maintenance Checks and Services (PMCS) (CONT).
• Table 2-1. Unit Level Preventive Maintenance Checks and Services (PMCS) (CONT).
• Table 2-1. Unit Level Preventive Maintenance Checks and Services (PMCS) (CONT).
• Table 2-1. Unit Level Preventive Maintenance Checks and Services (PMCS) (CONT).
• Table 2-1. Unit Level Preventive Maintenance Checks and Services (PMCS) (CONT).
• Table 2-1. Unit Level Preventive Maintenance Checks and Services (PMCS) (CONT).
• Table 2-1. Unit Level Preventive Maintenance Checks and Services (PMCS) (CONT).vv
• Table 2-1. Unit Level Preventive Maintenance Checks and Services (PMCS) (CONT).
• Table 2-1. Unit Level Preventive Maintenance Checks and Services (PMCS) (CONT).
• Table 2-1. Unit Level Preventive Maintenance Checks and Services (PMCS) (CONT).
• Table 2-1. Unit Level Preventive Maintenance Checks and Services (PMCS) (CONT).
• Table 2-1. Unit Level Preventive Maintenance Checks and Services (PMCS) (CONT).
• Table 2-1. Unit Level Preventive Maintenance Checks and Services (PMCS) (CONT).
• Table 2-1. Unit Level Preventive Maintenance Checks and Services (PMCS) (CONT).
• Table 2-1. Unit Level Preventive Maintenance Checks and Services (PMCS) (CONT).
• Table 2-1. Unit Level Preventive Maintenance Checks and Services (PMCS) (CONT).
• Table 2-1. Unit Level Preventive Maintenance Checks and Services (PMCS) (CONT).
• Table 2-1. Unit Level Preventive Maintenance Checks and Services (PMCS) (CONT).
• Table 2-1. Unit Level Preventive Maintenance Checks and Services (PMCS) (CONT).
• Table 2-1. Unit Level Preventive Maintenance Checks and Services (PMCS) (CONT).
• Table 2-1. Unit Level Preventive Maintenance Checks and Services (PMCS) (CONT).
• Table 2-1. Unit Level Preventive Maintenance Checks and Services (PMCS) (CONT).
• Table 2-1. Unit Level Preventive Maintenance Checks and Services (PMCS) (CONT).
• Table 2-1. Unit Level Preventive Maintenance Checks and Services (PMCS) (CONT).
• Table 2-1. Unit Level Preventive Maintenance Checks and Services (PMCS) (CONT).
• Table 2-1. Unit Level Preventive Maintenance Checks and Services (PMCS) (CONT).
• Table 2-1. Unit Level Preventive Maintenance Checks and Services (PMCS) (CONT).
• Table 2-1. Unit Level Preventive Maintenance Checks and Services (PMCS) (CONT).
• Table 2-1. Unit Level Preventive Maintenance Checks and Services (PMCS) (CONT).
• Table 2-1. Unit Level Preventive Maintenance Checks and Services (PMCS) (CONT).
• Table 2-1. Unit Level Preventive Maintenance Checks and Services (PMCS) (CONT).
• Table 2-1. Unit Level Preventive Maintenance Checks and Services (PMCS) (CONT).
• Table 2-1. Unit Level Preventive Maintenance Checks and Services (PMCS) (CONT).
• Table 2-1. Unit Level Preventive Maintenance Checks and Services (PMCS) (CONT).
• Table 2-1. Unit Level Preventive Maintenance Checks and Services (PMCS) (CONT).
• Table 2-1. Unit Level Preventive Maintenance Checks and Services (PMCS) (CONT).
• Table 2-1. Unit Level Preventive Maintenance Checks and Services (PMCS) (CONT).
• Table 2-1. Unit Level Preventive Maintenance Checks and Services (PMCS) (CONT).
• Table 2-1. Unit Level Preventive Maintenance Checks and Services (PMCS) (CONT).
• Table 2-1. Unit Level Preventive Maintenance Checks and Services (PMCS) (CONT).
• Table 2-1. Unit Level Preventive Maintenance Checks and Services (PMCS) (CONT).
• Table 2-1. Unit Level Preventive Maintenance Checks and Services (PMCS) (CONT).
• Table 2-1. Unit Level Preventive Maintenance Checks and Services (PMCS) (CONT).
• Table 2-1. Unit Level Preventive Maintenance Checks and Services (PMCS) (CONT).
• Table 2-1. Unit Level Preventive Maintenance Checks and Services (PMCS) (CONT).
• Table 2-1. Unit Level Preventive Maintenance Checks and Services (PMCS) (CONT).
• Table 2-1. Unit Level Preventive Maintenance Checks and Services (PMCS) (CONT).
• Table 2-1. Unit Level Preventive Maintenance Checks and Services (PMCS) (CONT).
• Table 2-1. Unit Level Preventive Maintenance Checks and Services (PMCS) (CONT).
• Table 2-1. Unit Level Preventive Maintenance Checks and Services (PMCS) (CONT).
• Table 2-1. Unit Level Preventive Maintenance Checks and Services (PMCS) (CONT).
• Table 2-1. Unit Level Preventive Maintenance Checks and Services (PMCS) (CONT).
• Table 2-1. Unit Level Preventive Maintenance Checks and Services (PMCS) (CONT).
• Table 2-2. Unit Level Preventive Maintenance Checks and Services - Auxiliary Equipment
• Table 2-3. Lubricants
• Table 2-4. Other Fluids
• Table 2-7. Total Work Hours Required for Service
• Chart A. Engine
• Chart D. Hydraulic Reservoir / Steering Reservoir
• Chart G. Oil Can Points
• Table 2-9. SEMI-ANNUAL (3,000 MILE) PMCS PARTS LIST
• Table 2-10. ANNUAL (6,000 MILE) PMCS PARTS LIST
• TROUBLESHOOTING
• TROUBLESHOOTING INSTRUCTIONS
• DDEC II Operation.
• Table 2-12. DDEC II System Code Index
• Table 2-12. DDEC II System Code Index (CONT).
• TROUBLESHOOTING INSTRUCTIONS (CONT).
• TROUBLESHOOTING INSTRUCTIONS (CONT).
• TROUBLESHOOTING INSTRUCTIONS (CONT).
• Table 2-13. DDR Mode Index
• ATEC Operation.
• Data display.
• Data freeze operation.
• Diagnostic codes
• Flashing ATEC codes
• Clear ATEC codes.
• Custom data list
• Creating a custom list
• Snapshot
• Snapshot (cont)
• Snapshot (cont)
• Processing trigger
• Contrast adjust
• Contrast adjust (cont)
• TROUBLESHOOTING INSTRUCTIONS (CONT).
• Measurements Required for Troubleshooting.
• General Relay Troubleshooting Procedures
• Table 2-14. Relay Configuation Data
• Table 2-14. Relay Configuration Data - CONT.
• Wire continuity test.
• INTRODUCTION TO LOGIC TREE TROUBLESHOOTING.
• How to Begin Troubleshooting.
• INTRODUCTION TO LOGIC TREE TROUBLESHOOTING (CONT).
• INTRODUCTION TO LOGIC TREE TROUBLESHOOTING (CONT).
• Table 2-15. Troubleshooting Fault Index
• DDEC II TROUBLESHOOTING (ALL CONDITIONS)
• ATEC SYSTEM FAULT INDEX
• FUEL SYSTEM FAULT INDEX
• ELECTRICAL SYSTEM FAULT INDEX
• TRANSMISSION SYSTEM FAULT INDEX
• TRANSFER CASE SYSTEM FAULT INDEX
• AXLE NO. 3 AIR BAG SYSTEM FAULT INDEX
• LOAD HANDLING SYSTEM (LHS) FAULT INDEX
• CRANE SYSTEM FAULT INDEX (CRANE)
• STEERING SYSTEM FAULT INDEX
• INTERFACE SYSTEM FAULT INDEX
• Table 2-16. DDEC II System Fault Index
• Table 2-16. DDEC II System Fault Index (CONT).
• Figure 2-1. DDEC II Vehicle Harness Wiring Schematic
• Figure 2-2. DDEC II Engine Harness Wiring Schematic
• Figure 2-3. DDEC II Power Harness Wiring Schematic
• Figure 2-4. DDEC II Injector Harness Wiring Schematic
• CHECK ENGINE LIGHT (CEL) COMES ON AND STAYS ON.
• DDR TEST
• CHECK ENGINE LIGHT (CEL) ON AND NO HISTORICAL OR ACTIVE CODES DISPLAYED ON DDR.
• VISUAL INSPECTION
• CHECK ENGINE LIGHT (CEL) ON AND NO HISTORICAL OR ACTIVE CODES DISPLAYED ON DDR (CONT).
• VISUAL INSPECTION
• CHECK ENGINE LIGHT (CEL) ON AND NO HISTORICAL OR ACTIVE CODES DISPLAYED ON DDR (CONT).
• VERIFY REPAIR
• DDR DISPLAY READS "NO DDEC DATA RECEIVED".
• VISUAL INSPECTION
• DDR DISPLAY READS "NO DDEC DATA RECEIVED" (CONT).
• RESISTANCE TEST
• DDR DISPLAY READS "NO DDEC DATA RECEIVED" (CONT).
• VISUAL INSPECTION
• DDR DISPLAY READS "NO DDEC DATA RECEIVED" (CONT).
• VERIFY REPAIR
• DDR DISPLAY IS BLANK OR RANDOM.
• DDR TEST
• DDR DISPLAY IS BLANK OR RANDOM (CONT).
• VOLTAGE TEST
• DDR DISPLAY IS BLANK OR RANDOM (CONT).
• RESISTANCE TEST
• DDR DISPLAY IS BLANK OR RANDOM (CONT).
• VISUAL INSPECTION
• CODE 11 VERNIER CONTROL SIGNAL VOLTAGE LOW.
• DDR TEST
• CODE 11 VERNIER CONTROL SIGNAL VOLTAGE LOW (CONT).
• VOLTAGE TEST
• CODE 11 VERNIER CONTROL SIGNAL VOLTAGE LOW (CONT).
• RESISTANCE TEST
• CODE 11 VERNIER CONTROL SIGNAL VOLTAGE LOW (CONT).
• VISUAL INSPECTION
• CODE 11 VERNIER CONTROL SIGNAL VOLTAGE LOW (CONT).
• RESISTANCE TEST
• CODE 11 VERNIER CONTROL SIGNAL VOLTAGE LOW (CONT).
• RESISTANCE TEST
• CODE 11 VERNIER CONTROL SIGNAL VOLTAGE LOW (CONT).
• RESISTANCE TEST
• CODE 11 VERNIER CONTROL SIGNAL VOLTAGE LOW (CONT).
• VISUAL INSPECTION
• CODE 11 VERNIER CONTROL SIGNAL VOLTAGE LOW (CONT).
• RESISTANCE TEST
• CODE 11 VERNIER CONTROL SIGNAL VOLTAGE LOW (CONT).
• VERIFY REPAIR
• CODE 12 VERNIER CONTROL SIGNAL VOLTAGE HIGH.
• DDR TEST
• CODE 12 VERNIER CONTROL SIGNAL VOLTAGE HIGH (CONT).
• DDR TEST
• CODE 12 VERNIER CONTROL SIGNAL VOLTAGE HIGH (CONT).
• VISUAL INSPECTION
• CODE 12 VERNIER CONTROL SIGNAL VOLTAGE HIGH (CONT).
• VOLTAGE TEST
• CODE 12 VERNIER CONTROL SIGNAL VOLTAGE HIGH (CONT).
• VERIFY REPAIR
• CODE 14 OIL TEMPERATURE SENSOR (OTS) SIGNAL VOLTAGE HIGH.
• DDR TEST
• CODE 14 OIL TEMPERATURE SENSOR (OTS) SIGNAL VOLTAGE HIGH (CONT).
• RESISTANCE TEST
• CODE 14 OIL TEMPERATURE SENSOR (OTS) SIGNAL VOLTAGE HIGH (CONT).
• RESISTANCE TEST
• CODE 14 OIL TEMPERATURE SENSOR (OTS) SIGNAL VOLTAGE HIGH (CONT).
• VERIFY REPAIR
• CODE 15 OIL TEMPERATURE SENSOR (OTS) SIGNAL VOLTAGE LOW.
• DDR TEST
• CODE 15 OIL TEMPERATURE SENSOR (OTS) SIGNAL VOLTAGE LOW (CONT).
• DDR TEST
• CODE 15 OIL TEMPERATURE SENSOR (OTS) SIGNAL VOLTAGE LOW (CONT).
• RESISTANCE TEST
• CODE 15 OIL TEMPERATURE SENSOR (OTS) SIGNAL VOLTAGE LOW (CONT).
• VISUAL INSPECTION
• CODE 21 THROTTLE POSITION SENSOR (TPS) SIGNAL VOLTAGE HIGH.
• DDR TEST
• CODE 21 THROTTLE POSITION SENSOR (TPS) SIGNAL VOLTAGE HIGH (CONT).
• DDR TEST
• CODE 21 THROTTLE POSITION SENSOR (TPS) SIGNAL VOLTAGE HIGH (CONT).
• DDR TEST
• CODE 21 THROTTLE POSITION SENSOR (TPS) SIGNAL VOLTAGE HIGH (CONT).
• RESISTANCE TEST
• CODE 21 THROTTLE POSITION SENSOR (TPS) SIGNAL VOLTAGE HIGH (CONT).
• RESISTANCE TEST
• CODE 21 THROTTLE POSITION SENSOR (TPS) SIGNAL VOLTAGE HIGH (CONT).
• VISUAL INSPECTION
• CODE 22 THROTTLE POSITION SENSOR (TPS) SIGNAL VOLTAGE LOW.
• DDR TEST
• CODE 22 THROTTLE POSITION SENSOR (TPS) SIGNAL VOLTAGE LOW (CONT).
• DDR TEST
• CODE 22 THROTTLE POSITION SENSOR (TPS) SIGNAL VOLTAGE LOW (CONT).
• VISUAL INSPECTION
• CODE 22 THROTTLE POSITION SENSOR (TPS) SIGNAL VOLTAGE LOW (CONT).
• RESISTANCE TEST
• CODE 22 THROTTLE POSITION SENSOR (TPS) SIGNAL VOLTAGE LOW (CONT).
• RESISTANCE TEST
• CODE 22 THROTTLE POSITION SENSOR (TPS) SIGNAL LOW (CONT).
• VISUAL INSPECTION
• CODE 22 THROTTLE POSITION SENSOR (TPS) SIGNAL LOW (CONT).
• VERIFY REPAIR
• CODE 23 FUEL TEMPERATURE SENSOR (FTS) SIGNAL VOLTAGE HIGH.
• DDR TEST
• CODE 23 FUEL TEMPERATURE SENSOR (FTS) SIGNAL VOLTAGE HIGH (CONT).
• RESISTANCE TEST
• CODE 23 FUEL TEMPERATURE SENSOR (FTS) SIGNAL VOLTAGE HIGH (CONT).
• RESISTANCE TEST
• CODE 23 FUEL TEMPERATURE SENSOR (FTS) SIGNAL VOLTAGE HIGH (CONT).
• VERIFY REPAIR
• CODE 24 FUEL TEMPERATURE SENSOR (FTS) SIGNAL VOLTAGE LOW.
• DDR TEST
• CODE 24 FUEL TEMPERATURE SENSOR (FTS) SIGNAL VOLTAGE LOW (CONT).
• DDR TEST
• CODE 24 FUEL TEMPERATURE SENSOR (FTS) SIGNAL VOLTAGE LOW (CONT).
• RESISTANCE TEST
• CODE 24 FUEL TEMPERATURE SENSOR (FTS) SIGNAL VOLTAGE LOW (CONT).
• VERIFY REPAIR
• CODE 32 DDEC ECM BACKUP SYSTEM FAILURE.
• DDR TEST
• CODE 32 DDEC ECM BACKUP SYSTEM FAILURE (CONT).
• DDR TEST
• CODE 33 TURBO BOOST SENSOR (TBS) SIGNAL VOLTAGE HIGH.
• DDR TEST
• CODE 33 TURBO BOOST SENSOR (TBS) SIGNAL VOLTAGE HIGH (CONT).
• DDR TEST
• CODE 33 TURBO BOOST SENSOR (TBS) SIGNAL VOLTAGE HIGH (CONT).
• VISUAL INSPECTION
• CODE 33 TURBO BOOST SENSOR (TBS) SIGNAL VOLTAGE HIGH (CONT).
• RESISTANCE TEST
• CODE 33 TURBO BOOST SENSOR (TBS) SIGNAL VOLTAGE HIGH (CONT).
• VISUAL INSPECTION
• CODE 34 TURBO BOOST SENSOR (TBS) SIGNAL VOLTAGE LOW.
• DDR TEST
• CODE 34 TURBO BOOST SENSOR (TBS) SIGNAL VOLTAGE LOW (CONT).
• DDR TEST
• CODE 34 TURBO BOOST SENSOR (TBS) SIGNAL VOLTAGE LOW (CONT).
• VISUAL INSPECTION
• CODE 34 TURBO BOOST SENSOR (TBS) SIGNAL VOLTAGE LOW (CONT).
• RESISTANCE TEST
• CODE 34 TURBO BOOST SENSOR (TBS) SIGNAL VOLTAGE LOW (CONT).
• RESISTANCE TEST
• CODE 34 TURBO BOOST SENSOR (TBS) SIGNAL VOLTAGE LOW (CONT).
• RESISTANCE TEST
• CODE 35 OIL PRESSURE SENSOR (OPS) SIGNAL VOLTAGE HIGH.
• DDR TEST
• CODE 35 OIL PRESSURE SENSOR (OPS) SIGNAL VOLTAGE HIGH (CONT).
• DDR TEST
• CODE 35 OIL PRESSURE SENSOR (OPS) SIGNAL VOLTAGE HIGH (CONT).
• VISUAL INSPECTION
• CODE 35 OIL PRESSURE SENSOR (OPS) SIGNAL VOLTAGE HIGH (CONT).
• RESISTANCE TEST
• CODE 35 OIL PRESSURE SENSOR (OPS) SIGNAL VOLTAGE HIGH (CONT).
• DDR TEST
• CODE 36 OIL PRESSURE SENSOR (OPS) SIGNAL VOLTAGE LOW.
• DDR TEST
• CODE 36 OIL PRESSURE SENSOR (OPS) SIGNAL VOLTAGE LOW (CONT).
• DDR TEST
• CODE 36 OIL PRESSURE SENSOR (OPS) SIGNAL VOLTAGE LOW (CONT).
• VISUAL INSPECTION
• CODE 36 OIL PRESSURE SENSOR (OPS) SIGNAL VOLTAGE LOW (CONT).
• RESISTANCE TEST
• CODE 36 OIL PRESSURE SENSOR (OPS) SIGNAL VOLTAGE LOW (CONT).
• VISUAL INSPECTION
• CODE 36 OIL PRESSURE SENSOR (OPS) SIGNAL VOLTAGE LOW (CONT).
• RESISTANCE TEST
• CODE 36 OIL PRESSURE SENSOR (OPS) SIGNAL VOLTAGE LOW (CONT).
• RESISTANCE TEST
• CODE 36 OIL PRESSURE SENSOR (OPS) SIGNAL VOLTAGE LOW (CONT).
• RESISTANCE TEST
• CODE 41 TIMING REFERENCE SENSOR (TRS).
• DDR TEST
• CODE 41 TIMING REFERENCE SENSOR (TRS) (CONT).
• RESISTANCE TEST
• CODE 41 TIMING REFERENCE SENSOR (TRS) (CONT).
• RESISTANCE TEST
• CODE 41 TIMING REFERENCE SENSOR (TRS) (CONT).
• RESISTANCE TEST
• CODE 41 TIMING REFERENCE SENSOR (TRS) (CONT).
• VERIFY REPAIR
• CODE 42 SYNCHRONOUS REFERENCE SENSOR (SRS).
• DDR TEST
• CODE 42 SYNCHRONOUS REFERENCE SENSOR (SRS) (CONT).
• RESISTANCE TEST
• CODE 42 SYNCHRONOUS REFERENCE SENSOR (SRS) (CONT).
• RESISTANCE TEST
• CODE 42 SYNCHRONOUS REFERENCE SENSOR (SRS) (CONT).
• RESISTANCE TEST
• CODE 42 SYNCHRONOUS REFERENCE SENSOR (SRS) (CONT).
• VERIFY REPAIR
• CODE 44 HIGH OIL TEMPERATURE.
• DDR TEST
• CODE 45 LOW OIL PRESSURE.
• DDR TEST
• CODE 46 LOW BATTERY VOLTAGE.
• ENGINE START TEST
• CODE 46 LOW BATTERY VOLTAGE (CONT).
• DDR TEST
• CODE 46 LOW BATTERY VOLTAGE (CONT).
• VOLTAGE TEST
• CODE 46 LOW BATTERY VOLTAGE (CONT).
• VOLTAGE TEST
• CODE 46 LOW BATTERY VOLTAGE (CONT).
• VOLTAGE TEST
• CODE 46 LOW BATTERY VOLTAGE (CONT).
• VERIFY REPAIR
• CODE 51 ELECTRICALLY ERASABLE PROGRAMMABLE READ-ONLY MEMORY (EEPROM) FAILURE (HISTORICAL CODE 51 ON DDR).
• DDR TEST
• CODES 52 OR 56 DDEC ECM - ANALOG TO DIGITAL FAILURE.
• DDR TEST
• CODE 53 ELECTRICALLY ERASABLE PROGRAMMABLE READ-ONLY MEMORY (EEPROM) FAILURE AFFECTING CODE MEMORY.
• DDR TEST
• CODES 61-68 INJECTOR RESPONSE TIME TOO LONG.
• Table 2-17. Injector Identification
• CODES 61-68 INJECTOR RESPONSE TIME TOO LONG (CONT).
• DDR TEST
• CODES 61-68 INJECTOR RESPONSE TIME TOO LONG (CONT).
• RESISTANCE TEST
• CODES 61-68 INJECTOR RESPONSE TIME TOO LONG (CONT).
• RESISTANCE TEST
• CODES 61-68 INJECTOR RESPONSE TIME TOO LONG (CONT).
• RESISTANCE TEST
• CODES 61-68 INJECTOR RESPONSE TIME TOO LONG (CONT).
• SIGNAL TEST
• CODES 61-68 INJECTOR RESPONSE TIME TOO LONG (CONT).
• VISUAL INSPECTION
• CODES 61-68 INJECTOR RESPONSE TIME TOO LONG (CONT).
• VOLTAGE TEST
• CODES 61-68 INJECTOR RESPONSE TIME TOO LONG (CONT).
• VOLTAGE TEST
• CODES 61-68 INJECTOR RESPONSE TIME TOO LONG (CONT).
• RESISTANCE TEST
• CODES 61-68 INJECTOR RESPONSE TIME TOO LONG (CONT).
• VERIFY REPAIR
• CODES 71-78 INJECTOR RESPONSE TIME TOO SHORT.
• VISUAL INSPECTION
• CODES 71-78 INJECTOR RESPONSE TIME TOO SHORT (CONT).
• ALTERNATOR TEST
• CODES 71-78 INJECTOR RESPONSE TIME TOO SHORT (CONT).
• VERIFY REPAIR
• VEHICLE HARNESS +5 VOLT SUPPLY.
• DDR TEST
• VEHICLE HARNESS +5 VOLT SUPPLY (CONT).
• VOLTAGE TEST
• VEHICLE HARNESS +5 VOLT SUPPLY (CONT).
• RESISTANCE TEST
• VEHICLE HARNESS +5 VOLT SUPPLY (CONT).
• RESISTANCE TEST
• VEHICLE HARNESS +5 VOLT SUPPLY (CONT).
• VISUAL INSPECTION
• VEHICLE HARNESS +5 VOLT SUPPLY (CONT).
• VISUAL INSPECTION
• VEHICLE HARNESS +5 VOLT SUPPLY (CONT).
• RESISTANCE TEST
• VEHICLE HARNESS +5 VOLT SUPPLY (CONT).
• VOLTAGE TEST
• VEHICLE HARNESS +5 VOLT SUPPLY (CONT).
• VERIFY REPAIR
• ENGINE HARNESS +5 VOLT SUPPLY.
• DDR TEST
• ENGINE HARNESS +5 VOLT SUPPLY (CONT).
• VOLTAGE TEST
• ENGINE HARNESS +5 VOLT SUPPLY (CONT).
• VOLTAGE TEST
• ENGINE HARNESS +5 VOLT SUPPLY (CONT).
• VISUAL INSPECTION
• ENGINE HARNESS +5 VOLT SUPPLY (CONT).
• RESISTANCE TEST
• ENGINE HARNESS +5 VOLT SUPPLY (CONT).
• RESISTANCE TEST
• ENGINE HARNESS +5 VOLT SUPPLY (CONT).
• VERIFY REPAIR
• CHECK ENGINE LIGHT (CEL) ALWAYS OFF.
• VISUAL INSPECTION
• CHECK ENGINE LIGHT (CEL) ALWAYS OFF (CONT).
• VISUAL INSPECTION
• CHECK ENGINE LIGHT (CEL) ALWAYS OFF (CONT).
• VOLTAGE TEST
• CHECK ENGINE LIGHT (CEL) ALWAYS OFF (CONT).
• VOLTAGE TEST
• CHECK ENGINE LIGHT (CEL) ALWAYS OFF (CONT).
• VOLTAGE TEST
• CHECK ENGINE LIGHT (CEL) ALWAYS OFF (CONT).
• VISUAL INSPECTION
• NORMAL OPERATION OF CHECK ENGINE LIGHT (CEL) AND FAULT PRESENT.
• DDR TEST
• CEL NORMAL AND HISTORICAL CODES DISPLAYED ON DDR.
• DDR TEST
• CEL NORMAL AND HISTORICAL CODES DISPLAYED ON DDR (CONT).
• DDR TEST
• NO DATA LINK AND LAMP CHECK OK.
• VISUAL INSPECTION
• NO DATA LINK AND LAMP CHECK OK (CONT).
• RESISTANCE TEST
• NO DATA LINK AND LAMP CHECK OK (CONT).
• RESISTANCE TEST
• NO DATA LINK AND LAMP CHECK OK (CONT).
• VISUAL INSPECTION
• NO DATA LINK AND LAMP CHECK OK (CONT).
• VERIFY REPAIR
• CHECK ENGINE LIGHT (CEL) AND FAULT ARE INTERMITTENT.
• DDR TEST
• CEL ERRATIC AND HISTORICAL CODES DISPLAYED ON DDR.
• DDR TEST
• CEL ERRATIC AND HISTORICAL CODES DISPLAYED ON DDR (CONT).
• VERIFY REPAIR
• CEL AND FAULT ARE INTERMITTENT.
• VISUAL INSPECTION
• CEL AND FAULT ARE INTERMITTENT (CONT).
• VISUAL INSPECTION
• CEL FLASHES A VALID ACTIVE CODE.
• RESISTANCE TEST
• CEL FLASHES A VALID ACTIVE CODE (CONT).
• RESISTANCE TEST
• CEL FLASHES A VALID ACTIVE CODE (CONT).
• VISUAL INSPECTION
• CRANE HIGH IDLE NOT WORKING.
• DDR TEST
• CRANE HIGH IDLE NOT WORKING (CONT).
• DDR TEST
• CRANE HIGH IDLE NOT WORKING (CONT).
• VISUAL INSPECTION
• CRANE HIGH IDLE NOT WORKING (CONT).
• RESISTANCE TEST
• CRANE HIGH IDLE NOT WORKING (CONT).
• RESISTANCE TEST
• CRANE HIGH IDLE NOT WORKING (CONT).
• RESISTANCE TEST
• CRANE HIGH IDLE NOT WORKING (CONT).
• VERIFY REPAIR
• ENGINE BRAKE INOPERATIVE.
• DDR TEST
• ENGINE BRAKE INOPERATIVE (CONT).
• VISUAL INSPECTION
• ENGINE CRANKS BUT WILL NOT START.
• VISUAL INSPECTION
• ENGINE CRANKS BUT WILL NOT START (CONT).
• FUEL FLOW TEST
• ENGINE CRANKS BUT WILL NOT START (CONT).
• CONTINUITY TEST
• ENGINE CRANKS BUT WILL NOT START (CONT).
• DDR TEST
• ENGINE CRANKS BUT WILL NOT START (CONT).
• DDR TEST
• ENGINE CRANKS BUT WILL NOT START (CONT).
• VISUAL INSPECTION
• ENGINE CRANKS BUT WILL NOT START (CONT).
• RESISTANCE TEST
• ENGINE CRANKS BUT WILL NOT START (CONT).
• RESISTANCE TEST
• ENGINE CRANKS BUT WILL NOT START (CONT).
• VERIFY REPAIR
• CHECK GAGES LIGHT (CGL) ALWAYS ON OR ALWAYS OFF.
• VISUAL INSPECTION
• CHECK GAGES LIGHT (CGL) ALWAYS ON.
• VISUAL INSPECTION
• CHECK GAGES LIGHT (CGL) ALWAYS ON (CONT).
• VISUAL INSPECTION
• CHECK GAGES LIGHT (CGL) ALWAYS ON (CONT).
• VERIFY REPAIR
• CHECK GAGES LIGHT (CGL) ALWAYS OFF.
• VISUAL INSPECTION
• CHECK GAGES LIGHT (CGL) ALWAYS OFF (CONT).
• VOLTAGE TEST
• CHECK GAGES LIGHT (CGL) ALWAYS OFF (CONT).
• VOLTAGE TEST
• CHECK GAGES LIGHT (CGL) ALWAYS OFF (CONT).
• VOLTAGE TEST
• CHECK GAGES LIGHT (CGL) ALWAYS OFF (CONT).
• VISUAL INSPECTION
• Table 2-19. DDEC III/lV System Index
• Table 2-19. DDEC III/IV System Fault Index (CONT).
• Table 2-19. DDEC III/IV System Fault Index (CONT).
• HOW TO USE THIS PARAGRAPH
• BASIC KNOWLEDGE REQUIRED
• Voltage Measurements
• EXPLANATION OF ABBREVIATIONS/TERMS
• BASIC KNOWLEDGE REQUIRED (Cont.)
• GENERAL DIAGNOSTIC INFORMATION
• TOOLS NEEDED TO DIAGNOSE THE SYSTEM
• READING THE DIAGNOSTIC CODES
• TESTING THE DDEC III/lV SYSTEM
• CLEARING CODES
• THE DIAGNOSTIC PROCEDURE - WHERE TO START
• TROUBLESHOOTING CHARTS
• TROUBLESHOOTING CHARTS (Cont.)
• TROUBLESHOOTING CHARTS (Cont.)
• TROUBLESHOOTING CHARTS (Cont.)
• TROUBLESHOOTING CHARTS (Cont.)
• TROUBLESHOOTING CHARTS (Cont.)
• TROUBLESHOOTING CHARTS (Cont.)
• TROUBLESHOOTING CHARTS (Cont.)
• Table 2-20. J-1587 To Flash Code Cross Reference
• Table 2-20. J-1587 To Flash Code Cross Reference (Cont.)
• Illustration
• START - FIRST CHART FOR DIAGNOSIS OF DDEC III/IV USING DDR
• Illustration
• START - FIRST CHART FOR DIAGNOSIS OF DDEC III/IV USING DDR (Cont'd)
• Illustration
• START - FIRST CHART FOR DIAGNOSIS OF DDEC III/IV USING DDR (Cont'd)
• Illustration
• START - FIRST CHART FOR DIAGNOSIS OF DDEC III/IV USING DDR (Cont'd)
• Illustration
• START - FIRST CHART FOR DIAGNOSIS OF DDEC III/IV USING DDR (Cont'd)
• Illustration
• CEL - FIRST CHART FOR DIAGNOSIS OF DDEC III/IV WHEN NO DDR IS AVAILABLE
• Illustration
• CEL - FIRST CHART FOR DIAGNOSIS OF DDEC III/IV WHEN NO DDR IS AVAILABLE (Cont'd)
• Illustration
• CEL - FIRST CHART FOR DIAGNOSIS OF DDEC III/IV WHEN NO DDR IS AVAILABLE (Cont'd)
• CHART - 1 - INTERMITTENT CODE OR A SYMPTOM AND NO CODES
• CHART - 1 - INTERMITTENT CODE OR A SYMPTOM AND NO CODES (Cont'd)
• Illustration
• CHART - 2 - ENGINE CRANKS BUT WILL NOT START
• Illustration
• CHART - 2 - ENGINE CRANKS BUT WILL NOT START (Cont'd)
• Illustration
• CHART - 2 - ENGINE CRANKS BUT WILL NOT START (Cont'd)
• Illustration
• CHART - 2 - ENGINE CRANKS BUT WILL NOT START (Cont'd)
• Illustration
• CHART - 2 - ENGINE CRANKS BUT WILL NOT START (Cont'd)
• Illustration
• CHART - 2 - ENGINE CRANKS BUT WILL NOT START (Cont'd)
• Illustration
• CHART - 2 - ENGINE CRANKS BUT WILL NOT START (Cont'd)
• Illustration
• CHART - 2 - ENGINE CRANKS BUT WILL NOT START (Cont'd)
• Illustration
• CHART - 2 - ENGINE CRANKS BUT WILL NOT START (Cont'd)
• Illustration
• CHART - 2 - ENGINE CRANKS BUT WILL NOT START (Cont'd)
• Illustration
• CHART - 3 - ERRATIC PERFORMANCE AND NO CODES
• Illustration
• CHART - 4 - NO "CHECK ENGINE" LIGHT DURING BULB CHECK OR CANNOT CLEAR CODES
• Illustration
• CHART - 4 - NO "CHECK ENGINE" LIGHT DURING BULB CHECK OR CANNOT CLEAR CODES (Cont'd)
• Illustration
• CHART - 4 - NO "CHECK ENGINE" LIGHT DURING BULB CHECK OR CANNOT CLEAR CODES (Cont'd)
• Illustration
• CHART - 5 - "CHECK ENGINE" LIGHT ON AND NO ACTIVE CODE ON DDR
• Illustration
• CHART - 5 - "CHECK ENGINE" LIGHT ON AND NO ACTIVE CODE ON DDR (Cont'd)
• Illustration
• CHART - 6 - "CHECK GAUGES" LIGHT ON AND NO ACTIVE CODE ON DDR
• Illustration
• CHART - 6 - "CHECK GAUGES" LIGHT ON AND NO ACTIVE CODE ON DDR (Cont'd)
• Illustration
• CHART - 7 - NO DATA TO DDR
• Illustration
• CHART - 7 - NO DATA TO DDR (Cont'd)
• Illustration
• CHART - 7 - NO DATA TO DDR (Cont'd)
• Illustration
• CHART - 8 - NO "CHECK GAUGES" LIGHT (CGL) DURING BULB CHECK
• Illustration
• CHART - 8 - NO "CHECK GAUGES" LIGHT (CGL) DURING BULB CHECK (Cont'd)
• Illustration
• CHART - 8 - NO "CHECK GAUGES" LIGHT (CGL) DURING BULB CHECK (Cont'd)
• Illustration
• CHART - 9 - DIAGNOSTIC REQUEST SWITCH INOPERATIVE
• Illustration
• CHART - 9 - DIAGNOSTIC REQUEST SWITCH INOPERATIVE (Cont'd)
• Illustration
• CHART - 10 - VARIABLE SPEED GOVERNOR (VSG OR CRANE HIGH IDLE) INOPERATIVE
• Illustration
• CHART - 10 - VARIABLE SPEED GOVERNOR (VSG OR CRANE HIGH IDLE) INOPERATIVE (Cont'd)
• Illustration
• CHART - 10 - VARIABLE SPEED GOVERNOR (VSG OR CRANE HIGH IDLE) INOPERATIVE (Cont'd)
• Illustration
• CHART - 10 - VARIABLE SPEED GOVERNOR (VSG OR CRANE HIGH IDLE) INOPERATIVE (Cont'd)
• Illustration
• VERNIER CONTROL INPUT FAILED LOW (VOLTAGE LOW) (ALSO CALLED VARIABLE SPEED GOVERNOR - VSG)
• Illustration
• P187 4 - VERNIER CONTROL INPUT FAILED LOW (VOLTAGE LOW) (ALSO CALLED VARIABLE SPEED GOVERNOR - VSG) (cont)
• Illustration
• P187 4 - VERNIER CONTROL INPUT FAILED LOW (VOLTAGE LOW) (ALSO CALLED VARIABLE SPEED GOVERNOR - VSG) (cont)
• Illustration
• P187 4 - VERNIER CONTROL INPUT FAILED LOW (VOLTAGE LOW) (ALSO CALLED VARIABLE SPEED GOVERNOR - VSG) (cont)
• Illustration
• P187 4 - VERNIER CONTROL INPUT FAILED HIGH (HIGH VOLTAGE) (ALSO CALLED VARIABLE SPEED GOVERNOR - VSG)
• Illustration
• P187 4 - VERNIER CONTROL INPUT FAILED HIGH (HIGH VOLTAGE) (ALSO CALLED VARIABLE SPEED GOVERNOR - VSG) (cont)
• Illustration
• P187 4 - VERNIER CONTROL INPUT FAILED HIGH (HIGH VOLTAGE) (ALSO CALLED VARIABLE SPEED GOVERNOR - VSG) (cont)
• Illustration
• P110 3 - COOLANT TEMPERATURE CIRCUIT FAILED HIGH (VOLTAGE HIGH) OR P175 3 - OIL TEMPERATURE CIRCUIT FAILED HIGH (VOLTAGE HIGH)
• Illustration
• P110 3 - COOLANT TEMPERATURE CIRCUIT FAILED HIGH (VOLTAGE HIGH) OR P175 3 - OIL TEMPERATURE CIRCUIT FAILED HIGH (VOLTAGE HIGH) (CONT)
• Illustration
• P110 3 - COOLANT TEMPERATURE CIRCUIT FAILED HIGH (VOLTAGE HIGH) OR P175 3 - OIL TEMPERATURE CIRCUIT FAILED HIGH (VOLTAGE HIGH) (CONT)
• Illustration
• P110 4 - COOLANT TEMPERATURE CIRCUIT FAILED LOW (LOW VOLTAGE) OR P175 4 - OIL TEMPERATURE CIRCUIT FAILED LOW (LOW VOLTAGE)
• Illustration
• P110 4 - COOLANT TEMPERATURE CIRCUIT FAILED LOW (LOW VOLTAGE) OR P175 4 - OIL TEMPERATURE CIRCUIT FAILED LOW (LOW VOLTAGE) (CONT)
• OIL AND COOLANT TEMAPERATURE CIRCUITS
• P110 4 - COOLANT TEMPERATURE CIRCUIT FAILED LOW (LOW VOLTAGE) OR P175 4 - OIL TEMPERATURE CIRCUIT FAILED LOW (LOW VOLTAGE) (CONT)
• Illustration
• ELECTRONIC FOOT PEDAL ASM (EFPA) CIRCUIT FAILED HIGH (VOLTAGE HIGH) ALSO CALLED THROTTLE POSITION SENSOR (TPS)
• Illustration
• ELECTRONIC FOOT PEDAL ASM (EFPA) CIRCUIT FAILED HIGH (VOLTAGE HIGH) ALSO CALLED THROTTLE POSITION SENSOR (TPS) (cont)
• Illustration
• ELECTRONIC FOOT PEDAL ASM (EFPA) CIRCUIT FAILED HIGH (VOLTAGE HIGH) ALSO CALLED THROTTLE POSITION SENSOR (TPS) (cont)
• Illustration
• ELECTRONIC FOOT PEDAL ASM (EFPA) CIRCUIT FAILED LOW (VOLTAGE LOW) ALSO CALLED THROTTLE POSITION SENSOR (TPS)
• Illustration
• ELECTRONIC FOOT PEDAL ASM (EFPA) CIRCUIT FAILED LOW (VOLTAGE LOW) ALSO CALLED THROTTLE POSITION SENSOR (TPS) (cont)
• Illustration
• ELECTRONIC FOOT PEDAL ASM (EFPA) CIRCUIT FAILED LOW (VOLTAGE LOW) ALSO CALLED THROTTLE POSITION SENSOR (TPS) (cont)
• Illustration
• ELECTRONIC FOOT PEDAL ASM (EFPA) CIRCUIT FAILED LOW (VOLTAGE LOW) ALSO CALLED THROTTLE POSITION SENSOR (TPS) (cont)
• Illustration
• P174 3 - FUEL TEMPERATURE CIRCUIT FAILED HIGH (HIGH VOLTAGE)
• Illustration
• P174 3 - FUEL TEMPERATURE CIRCUIT FAILED HIGH (HIGH VOLTAGE) (cont)
• Illustration
• P174 4 - FUEL TEMPERATURE CIRCUIT FAILED LOW (LOW VOLTAGE)
• Illustration
• P174 4 - FUEL TEMPERATURE CIRCUIT FAILED LOW (LOW VOLTAGE) (cont)
• Illustration
• DDEC III/IV TROUBLESHOOTING (CONT).
• Illustration
• P102 3 - TURBO BOOST PRESSURE CIRCUIT FAILED HIGH (HIGH VOLTAGE)
• Illustration
• P102 3 - TURBO BOOST PRESSURE CIRCUIT FAILED HIGH (HIGH VOLTAGE) (cont)
• Illustration
• P102 3 - TURBO BOOST PRESSURE CIRCUIT FAILED HIGH (HIGH VOLTAGE) (cont)
• Illustration
• P102 4 - TURBO BOOST PRESSURE CIRCUIT FAILED LOW (LOW VOLTAGE)
• Illustration
• P102 4 - TURBO BOOST PRESSURE CIRCUIT FAILED LOW (LOW VOLTAGE) (cont)
• Illustration
• P102 4 - TURBO BOOST PRESSURE CIRCUIT FAILED LOW (LOW VOLTAGE) (cont)
• Illustration
• P102 4 - TURBO BOOST PRESSURE CIRCUIT FAILED LOW (LOW VOLTAGE) (cont)
• Illustration
• P100 3 - OIL PRESSURE CIRCUIT FAILED HIGH (HIGH VOLTAGE)
• Illustration
• P100 3 - OIL PRESSURE CIRCUIT FAILED HIGH (HIGH VOLTAGE) (cont)
• Illustration
• P100 3 - OIL PRESSURE CIRCUIT FAILED HIGH (HIGH VOLTAGE) (cont)
• Illustration
• P100 4 - OIL PRESSURE CIRCUIT FAILED LOW (LOW VOLTAGE)
• Illustration
• P100 4 - OIL PRESSURE CIRCUIT FAILED LOW (LOW VOLTAGE) (cont)
• Illustration
• P100 4 - OIL PRESSURE CIRCUIT FAILED LOW (LOW VOLTAGE) (cont)
• Illustration
• P100 4 - OIL PRESSURE CIRCUIT FAILED LOW (LOW VOLTAGE) (cont)
• P100 4 - OIL PRESSURE CIRCUIT FAILED LOW (LOW VOLTAGE) (cont)
• S21 0 - TOO MANY SRS (MISSING TRS)
• Illustration
• S21 0 - TOO MANY SRS (MISSING TRS)
• Illustration
• S21 0 - TOO MANY SRS (MISSING TRS) (Cont)
• Illustration
• S21 0 - TOO MANY SRS (MISSING TRS) (Cont)
• Illustration
• S21 0 - TOO MANY SRS (MISSING TRS) (cont)
• Illustration
• S21 1 - TOO FEW SRS (MISSING SRS)
• Illustration
• S21 1 - TOO FEW SRS (MISSING SRS) (cont)
• S21 1 - TOO FEW SRS (MISSING SRS) (cont)
• S21 1 - TOO FEW SRS (MISSING SRS) (cont)
• Ilustration
• S21 1 - TOO FEW SRS (MISSING SRS) (cont)
• Illustration
• S21 1 - TOO FEW SRS (MISSING SRS) (cont)
• Illustration
• P110 0 - COOLANT TEMPERATURE HIGH OR P175 0 - OIL TEMPERATURE HIGH
• Illustration
• P100 1 - OIL PRESSURE LOW
• Illustration
• P168 1 - BATTERY VOLTAGE LOW
• Illustration
• P168 1 - BATTERY VOLTAGE LOW (cont)
• Illustration
• P168 1 - BATTERY VOLTAGE LOW (cont)
• Illustration
• S254 12 ANALOG TO DIGITAL (A/D) CONVERSION FAILURE
• Illustration
• S253 12 NONVOLATILE MEMORY FAILURE
• Illustration
• S250 12 - J1587 DATA LINK FAULT
• Injector Identification Table
• Sxxx 0 - INJECTOR RESPONSE TIME LONG
• Injector Harness Connector Terminal Identification Table
• Sxxx 0 - INJECTOR RESPONSE TIME LONG (cont)
• Injector Harness Connector Terminal Identification Table (cont)
• Sxxx 0 - INJECTOR RESPONSE TIME LONG (cont)
• Illustration
• Sxxx 0 - INJECTOR RESPONSE TIME LONG (cont)
• Illustration
• Sxxx 0 - INJECTOR RESPONSE TIME LONG (cont)
• Illustration
• Sxxx 0 - INJECTOR RESPONSE TIME LONG (cont)
• Illustration
• Sxxx 0 - INJECTOR RESPONSE TIME LONG (cont)
• Illustration
• Sxxx 0 - INJECTOR RESPONSE TIME LONG (cont)
• Illustration
• S026 3/4 - AUXILIARY OUTPUT SHORT TO BATTERY, AUXILIARY OUTPUT OPEN CIRCUIT
• Illustration
• S057 3/4 - PWM SHORT TO BATTERY/PWM OPEN CIRCUIT
• Illustration
• Sxxx 1 - INJECTOR RESPONSE TIME SHORT
• Illustration
• Sxxx 1 - INJECTOR RESPONSE TIME SHORT (Cont)
• Illustration
• P168 0 - BATTERY VOLTAGE HIGH
• Illustration
• P121 0 - ENGINE OVERSPEED WITH ENGINE BRAKE
• Illustration
• P190 0 - ENGINE OVERSPEED
• Illustration
• ENG5V - ENGINE HARNESS +5 VOLTS SUPPLY
• Illustration
• ENG5V - ENGINE HARNESS +5 VOLTS SUPPLY (CONT'D)
• Illustration
• ENG5V - ENGINE HARNESS +5 VOLTS SUPPLY (CONT'D)
• Illustration
• VEH5V - VEHICLE HARNESS +5 VOLTS SUPPLY
• Illustration
• VEH5V - VEHICLE HARNESS +5 VOLTS SUPPLY (CONT'D)
• Illustration
• VEH5V - VEHICLE HARNESS +5 VOLTS SUPPLY (CONT'D)
• Illustration
• VEH5V - VEHICLE HARNESS +5 VOLTS SUPPLY (CONT'D)
• Illustration
• VEH5V - VEHICLE HARNESS +5 VOLTS SUPPLY (CONT'D)
• DIAGNOSTIC DATA READER INFORMATION
• FIGURE 2-5
• ENGINE DATA LIST
• ENGINE DATA LIST (cont)
• ENGINE DATA LIST (cont)
• FIGURE 2-6
• DIAGNOSTIC CODES
• INACTIVE CODES
• CHANGE CODE DESCRIPTION
• FIGURE 2-7
• VIEW CALIBRATION CONFIGURATION SELECTIONS
• FIGURE 2-8
• ENGINE CONFIGURATION
• ENGINE CONFIGURATION (cont)
• ENGINE CONFIGURATION (cont)
• FIGURE 2-9
• VSG CONFIGURATION
• FIGURE 2-10
• ENGINE PROTECTION CONFIGURATION
• FIGURE 2-11
• ECM INPUT AND OUTPUT CONFIGURATION
• FIGURE 2-12
• Table 2-21. Vehicle Switch Input Options
• Table 2-23. Transmission Options
• FUEL INJECTOR INFORMATION
• FIGURE 2-13
• FIGURE 2-14
• VIEW INJECTOR CALIBRATION
• UPDATE INJECTOR CALIBRATION
• FIGURE 2-15
• SWITCH/LIGHT STATUS
• FIGURE 2-16
• MID MESSAGES BEING RECEIVED
• FIGURE 2-17
• Appendix A. REFERENCES
• TECHNICAL MANUALS
• Appendix B. MAINTENANCE ALLOCATION CHART
• MAINTENANCE FUNCTIONS
• EXPLANATION OF COLUMNS IN THE MAC
• EXPLANATION OF COLUMNS IN THE TOOLS AND TEST EQUIPMENT REQUIPMENTS
• Section II. MAINTENANCE ALLOCATION CHART
• Section II. MAINTENANCE ALLOCATION CHART (continued)
• Section II. MAINTENANCE ALLOCATION CHART (continued)
• Section II. MAINTENANCE ALLOCATION CHART (continued)
• Section II. MAINTENANCE ALLOCATION CHART (continued)
• Section II. MAINTENANCE ALLOCATION CHART (continued)
• Section II. MAINTENANCE ALLOCATION CHART (continued)
• Section II. MAINTENANCE ALLOCATION CHART (continued)
• Section II. MAINTENANCE ALLOCATION CHART (continued)
• Section II. MAINTENANCE ALLOCATION CHART (continued)
• Section II. MAINTENANCE ALLOCATION CHART (continued)
• Section II. MAINTENANCE ALLOCATION CHART (continued)
• Section II. MAINTENANCE ALLOCATION CHART (continued)
• Section II. MAINTENANCE ALLOCATION CHART (continued)
• Section II. MAINTENANCE ALLOCATION CHART (continued)
• Section II. MAINTENANCE ALLOCATION CHART (continued)
• Section II. MAINTENANCE ALLOCATION CHART (continued)
• Section II. MAINTENANCE ALLOCATION CHART (continued)
• Section II. MAINTENANCE ALLOCATION CHART (continued)
• Section II. MAINTENANCE ALLOCATION CHART (continued)
• Section II. MAINTENANCE ALLOCATION CHART (continued)
• Section II. MAINTENANCE ALLOCATION CHART (continued)
• Section II. MAINTENANCE ALLOCATION CHART (continued)
• Section II. MAINTENANCE ALLOCATION CHART (continued)
• Section II. MAINTENANCE ALLOCATION CHART (continued)
• Section II. MAINTENANCE ALLOCATION CHART (continued)
• Section II. MAINTENANCE ALLOCATION CHART (continued)
• Section II. MAINTENANCE ALLOCATION CHART (continued)
• Section II. MAINTENANCE ALLOCATION CHART (continued)
• Table B-1. Tool and Test Equipment Requirements
• Table B-1. Tool and Test Equipment Requirements (Cont).
• Table B-1. Tool and Test Equipment Requirements (Cont).
• Table B-1. Tool and Test Equipment Requirements (Cont).
• Table B-1. Tool and Test Equipment Requirements (Cont).
• Table B-1. Tool and Test Equipment Requirements (Cont).
• Table B-1. Tool and Test Equipment Requirements (Cont).
• Section IV. REMARKS
• Appendix C. EXPENDABLE SUPPLIES AND MATERIALS LIST
• Section II. EXPENDABLE SUPPLIES AND MATERIALS LIST
• Section II. EXPENDABLE SUPPLIES AND MATERIALS LIST (CONT)
• Section II. EXPENDABLE SUPPLIES AND MATERIALS LIST (CONT)
• Section II. EXPENDABLE SUPPLIES AND MATERIALS LIST (CONT)
• Section II. EXPENDABLE SUPPLIES AND MATERIALS LIST (CONT)
• Section II. EXPENDABLE SUPPLIES AND MATERIALS LIST (CONT)
• Section II. EXPENDABLE SUPPLIES AND MATERIALS LIST (CONT)
• Section II. EXPENDABLE SUPPLIES AND MATERIALS LIST (CONT)
• Section II. EXPENDABLE SUPPLIES AND MATERIALS LIST (CONT)
• Appendix D. ILLUSTRATED LIST OF MANUFACTURED ITEMS
• AIR INTAKE HOSE FABRICATION.
• SEAL FABRICATION.
• EDGING AND MOLDING FABRICATION.
• LOCKWIRE ROPE FABRICATION.
• WIRE AND WIRE ASSEMBLIES FABRICATION.
• HOSES AND TUBES.
• Table D-8. Hoses and Tubes
• Table D-8. Hoses and Tubes (Cont)
• Table D-8. Hoses and Tubes (Cont)
• Table D-8. Hoses and Tubes (Cont)
• Table D-8. Hoses and Tubes (Cont)
• WOODEN BLOCKS.
• STEERING STOP PLATE.
• ADAPTER,TORQUE, 3/4 IN. DRIVE.
• JUMPER HARNESS (DDEC III/IV).
• Appendix E. TORQUE LIMITS
• HOW TO USE TORQUE TABLE
• Hoses and Fittings.
• Table E-3. Torque Limits For Dry Fasteners
• Table E-4. Torque Limits For Wet Fasteners
• Table E-5. Torque Limits For 37 Degree Flare Hose Connections
• Table E-7. Torque Limits For ORS Preformed Packing Face Seal Hose Connections
• Appendix F. MANDATORY REPLACEMENT PARTS
• Section II. MANDATORY REPLACEMENT PARTS LIST
• Section II. MANDATORY REPLACEMENT PARTS LIST (CONT)
• Section II. MANDATORY REPLACEMENT PARTS LIST (CONT)
• Section II. MANDATORY REPLACEMENT PARTS LIST (CONT)
• Section II. MANDATORY REPLACEMENT PARTS LIST (CONT)
• Section II. MANDATORY REPLACEMENT PARTS LIST (CONT)
• Section II. MANDATORY REPLACEMENT PARTS LIST (CONT)
• Section II. MANDATORY REPLACEMENT PARTS LIST (CONT)
• Section II. MANDATORY REPLACEMENT PARTS LIST (CONT)
• Section II. MANDATORY REPLACEMENT PARTS LIST (CONT)
• Section II. MANDATORY REPLACEMENT PARTS LIST (CONT)
• Section II. MANDATORY REPLACEMENT PARTS LIST (CONT)
• Appendix G. TOOL IDENTIFICATION LIST
• Section II. COMMON TOOLS, TEST EQUIPMENT AND TOOL KITS
• Section II. COMMON TOOLS, TEST EQUIPMENT AND TOOL KITS (CONT)
• Section II. COMMON TOOLS, TEST EQUIPMENT AND TOOL KITS (CONT)
• INDEX
• INDEX (cont)
• INDEX (cont)
• INDEX (cont)
• INDEX (cont)
• INDEX (cont)
• INDEX (cont)
• INDEX (cont)
• INDEX (cont)
• INDEX (cont)
• INDEX (cont)
• INDEX (cont)
• INDEX (cont)
• INDEX (cont)
• INDEX (cont)
• SCHEMATICS
• Section I. 145 AMP ALTERNATOR AND DDEC II ENGINE.
• Figure FO-1. Electrical System Schematic
• Figure FO-1. Electrical System Schematic (cont)
• Figure FO-1. Electrical System Schematic (cont)
• Figure FO-1. Electrical System Schematic (cont)
• Figure FO-1. Electrical System Schematic (cont)
• Figure FO-1. Electrical System Schematic (cont)
• Figure FO-1. Electrical System Schematic (cont)
• Figure FO-1. Electrical System Schematic (cont)
• Figure FO-1. Electrical System Schematic (cont)
• Figure FO-1. Electrical System Schematic (cont)
• Figure FO-1. Electrical System Schematic (cont)
• Figure FO-1. Electrical System Schematic (cont)
• Figure FO-1. Electrical System Schematic (cont)
• Figure FO-1. Electrical System Schematic (cont)
• Figure FO-1. Electrical System Schematic (cont)
• Figure FO-1. Electrical System Schematic (cont)
• Figure FO-1. Electrical System Schematic (cont)
• Figure FO-1. Electrical System Schematic (cont)
• Figure FO-1. Electrical System Schematic (cont)
• Figure FO-1. Electrical System Schematic (cont)
• Figure FO-1. Electrical System Schematic (cont)
• Figure FO-1. Electrical System Schematic (cont)
• Figure FO-1. Electrical System Schematic (cont)
• Figure FO-1. Electrical System Schematic (cont)
• Figure FO-1. Electrical System Schematic (cont)
• Figure FO-1. Electrical System Schematic (cont)
• Figure FO-1. Electrical System Schematic (cont)
• Figure FO-1. Electrical System Schematic (cont)
• Figure FO-1. Electrical System Schematic (cont)
• Figure FO-1. Electrical System Schematic (cont)
• Figure FO-1. Electrical System Schematic (cont)
• Figure FO-1. Electrical System Schematic (cont)
• Figure FO-1. Electrical System Schematic (cont)
• Figure FO-1. Electrical System Schematic (cont)
• Figure FO-1. Electrical System Schematic (cont)
• Section II. 200 AMP ALTERNATOR AND DDEC III/IV ENGINE.
• Figure FO-1. Electrical System Schematic
• Figure FO-1. Electrical System Schematic (cont)
• Figure FO-1. Electrical System Schematic (cont)
• Figure FO-1. Electrical System Schematic (cont)
• Figure FO-1. Electrical System Schematic (cont)
• Figure FO-1. Electrical System Schematic (cont)
• Figure FO-1. Electrical System Schematic (cont)
• Figure FO-1. Electrical System Schematic (cont)
• Figure FO-1. Electrical System Schematic (cont)
• Figure FO-1. Electrical System Schematic (cont)
• Figure FO-1. Electrical System Schematic (cont)
• Figure FO-1. Electrical System Schematic (cont)
• Figure FO-1. Electrical System Schematic (cont)
• Figure FO-1. Electrical System Schematic (cont)
• Figure FO-1. Electrical System Schematic (cont)
• Figure FO-1. Electrical System Schematic (cont)
• Figure FO-1. Electrical System Schematic (cont)
• Figure FO-1. Electrical System Schematic (cont)
• Figure FO-1. Electrical System Schematic (cont)
• Figure FO-1. Electrical System Schematic (cont)
• Figure FO-1. Electrical System Schematic (cont)
• Figure FO-1. Electrical System Schematic (cont)
• Figure FO-1. Electrical System Schematic (cont)
• Figure FO-1. Electrical System Schematic (cont)
• Figure FO-1. Electrical System Schematic (cont)
• Figure FO-1. Electrical System Schematic (cont)
• The Metric System and Equivalents
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• 072628
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