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TM 9-2320-364-20-1
Remove all jewelry such as rings, dog tags, bracelets, etc. If jewelry or tools contact positive electrical
circuits, a direct short may result. Damage to equipment, injury or death to personnel may occur.
Allow engine to cool before performing troubleshooting maintenance. If necessary use insulated pads
and gloves. Hot engine components will burn and cause personnel injury.
Corrosion inhibitor contains alkali. Do not get in eyes; wear goggles/safety glasses when using. Avoid contact
with skin. In case of contact, immediately wash area with soap and water. If eyes are contacted, flush eyes
with large amounts of water for at least 15 minutes and get immediate medical attention.
While applying torque to nut, hold screw with
wrench or damage to battery may occur.
RESISTANCE TEST
(1) Remove battery box cover
(TM 9-2320-364-10).
(2) Remove nut, washer, lockwasher, wires
240 and 241 from battery. Discard
lockwasher.
(3) Remove two mounting screws and heat
shield from DDEC ECM.
(4) Disconnect power harness connector at
DDEC ECM with connector remover.
(5) Loosen screw and disconnect vehicle
harness connector MC18 from DDEC
ECM.
(6) Read resistance between wire 432 at
engine harness connector, terminal P1
and wire 439 at vehicle harness
connector MC18, terminal B3.
(a)  If there are 10,000 ohms or
less present, repair wires 432 and/or
439 (see schematic Fig 2-2 and/or
2-3) or notify DS Maintenance and
perform Steps (8) through (14) below.
(b)  If there are more than 10,000 ohms
present, go to Step (7) below.
(7) Read resistance between wire 432 at
engine harness connector, terminal P1
and wires 241 and 240 at power harness
connector MC17, terminals A, B, E and F.
(a)  If there are 10,000 ohms or less
present, repair wires 432, 241 and/or
240 (see schematic Fig 2-2 and/or
2-3) or notify DS Maintenance and
perform Steps (8) through (14) below.
(b)  If there are more than 10,000 ohms
present, wires 432, 241 and 240 are
OK.
(8) Connect wires 240/241 to battery with
lockwasher, washer and nut.
(9) Tighten nut to 23 lb-ft (31 N.m).
(10) Apply corrosion preventive compound
on nut.
(11) Install battery box cover.
(12) Connect power harness connector to
DDEC ECM.
(13) Connect vehicle harness connector
MC18 to DDEC ECM and tighten
screw.
(14) Install heat shield with two mounting
screws to DDEC ECM.

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