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TM 9-2320-364-20-1
Remove all jewelry such as rings, dog tags, bracelets, etc. If jewelry or tools contact positive electrical
circuits, a direct short may result. Damage to equipment, injury or death to personnel may occur.
Allow engine to cool before performing troubleshooting maintenance. If necessary use insulated pads
and gloves. Hot engine components will burn and cause injury to personnel.
Corrosion inhibitor contains alkali. Do not get in eyes; wear goggles/safety glasses when using. Avoid contact
with skin. In case of contact, immediately wash area with soap and water. If eyes are contacted, flush eyes
with large amounts of water for at least 15 minutes and get immediate medical attention.
DDEC ECM connector terminals are easily damaged. Use care when connecting and disconnecting connectors.
While applying torque to nut, hold screw with wrench or damage to battery may occur.
RESISTANCE TEST
(1) Remove battery box cover
(TM 9-2320-364-10).
(2) Remove nut, washer, lockwasher, wires
240 and 241 from battery. Discard
lockwasher.
(3) Remove two mounting screws and heat
shield from DDEC ECM.
(4) Disconnect power harness connector
MC17 at DDEC ECM with connector
remover.
(5) Loosen screw and disconnect vehicle
harness connector MC18.
(6) Set multimeter select switch to ohms.
(7) Are there 10,000 ohms or more present
between wires 916 and 439 at vehicle
harness connector MC18, terminals A3
and B3.
(a) If 10,000 ohms or less are present,
repair wires 916 and 439 (see
schematic Fig 2-1) or notify DS
Maintenance and perform Steps (9)
through (16) below.
(b) If 10,000 ohms or more are present,
go to Step (8) below.
(8) Are there 10,000 ohms or less present
between wire 916 on vehicle harness
connector MC18, terminal A3 and wires
241 and 240, terminals A, B, E or F on
power harness connector MC17?
(a) If there are 10,000 ohms or less
present, repair wires 241 and/or 240
(see schematic Fig 2-3) or notify DS
Maintenance and perform Steps (9)
through (16) below.
(b) If there are 10,000 ohms or more
present, wires 241 and 240 are OK.
Perform Steps (9) through (16)
below.
(9) Connect power harness connector
MC17.
(10) Connect vehicle harness connector
MC18 and tighten screw.
(11) Install heat shield with two mounting
screws to DDEC ECM.
(12) Connect wires 240/241 to battery with
washer, lockwasher and nut.
(13) Tighten nut to 23 lb-ft (31 N.m).
(14) Apply corrosion preventive compound
on nut.
(15) Install battery box cover.
(16) Close engine access cover.
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