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TM 9-2320-364-20-1
Allow engine to cool before performing troubleshooting maintenance. If necessary use insulated pads
and gloves. Hot engine components will burn and cause injury to personnel.
Remove all jewelry such as rings, dog tags, bracelets, etc. If jewelry or tools contact positive electrical
circuits, a direct short may result. Damage to equipment, injury or death to personnel may occur.
Corrosion inhibitor contains alkali. Do not get in eyes; wear goggles/safety glasses when using. Avoid contact
with skin. In case of contact, immediately wash area with soap and water. If eyes are contacted, flush eyes
with large amounts of water for at least 15 minutes and get immediate medical attention.
DDEC ECM connector terminals are easily damaged. Use care when connecting and disconnecting connectors.
While applying torque to nut, hold screw with wrench or damage
to battery may occur.
RESISTANCE TEST
(1) Remove battery box cover
(TM 9-2320-364-10).
(2) Remove nut, washer, lockwasher and
wires 240/241 from battery. Discard
lockwasher.
(3) Remove two mounting screws and heat
shield from DDEC ECM.
(4) Disconnect power harness connector
MC17 with connector remover.
(5) Loosen screw and disconnect vehicle
harness connector MC18 at DDEC
ECM.
(6) Read resistance between wire 530 at
engine harness connector, terminal P2
and wire 439 at vehicle harness
connector MC18, terminal B3.
(a) If there are less than 10,000 ohms
present, repair wires 530 and/or 439
(see schematic Fig 2-1, Fig 2-2) or
notify DS Maintenance and perform
Steps (8) through (15) below.
(b) If there are more than 10,000 ohms
present, go to Step (7) below.
(7) Read resistance between wire 530 at
engine harness connector, terminal P2
and wires 241 and 240 at power
harness connector MC17, terminals A,
B, E and F.
(a) If there are less than 10,000 ohms
present, repair wires 530, 241 and/or
240 (see schematic Fig 2-1, Fig 2-2)
or notify DS Maintenance and
perform Steps (8) through (15)
below.
(b) If there are more than 10,000 ohms
present, wires are OK.
(8) Connect vehicle harness connector
MC18 and tighten screw.
(9) Connect power harness connector
MC17.
(10) Install heat shield with two mounting
screws to DDEC ECM.
(11) Connect wires 240/241 to battery with
lockwasher, washer and nut.
(12) Tighten nut to 23 lb-ft (31 N.m).
(13) Apply corrosion preventive compound
on nut.
(14) Install battery box cover.
(15) Install right front fender skirt
(Para 17-33).
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