19-4. ENGINE BLOCK REPAIR
This task covers:
e. Follow-On Maintenance
Equipment Conditions (Cont)
Sending units and attachments removed
Blower removed (para 4-6).
Aftercooler removed (para 5-7).
Starter removed (TM 9-2320-360-20).
Engine brake retarder wire harnesses removed
150 amp circuit breakers removed
Engine brake retarders removed (para 3-26).
24-volt (front) alternator/bracket removed
Rocker arms removed (para 3-18).
Injectors removed (para 4-2).
SRS/TRS sensor removed (para 3-7);
Air box drains removed (para 3-9).
Cylinder heads removed (para 3-10).
Air box covers removed (para 3-8).
Oil pan removed (para 3-20).
Engine mounted on engine stand (para 19-3).
Oil pressure regulator valve removed (para 3-22).
Fan removed (TM 9-2320-360-20).
Oil pressure relief valve removed (para 3-21).
Fan belts removed (TM 9-2320-360-20).
Crankshaft cover, front oil seal, and oil pump
Fan clutch removed (TM 9-2320-360-20).
removed (para 19-14).
Electronic control module (ECM) removed
Engine block breather tube removed (para 3-6).
Flexplate assembly removed (para 3-1 7J.
Thermostats removed (TM 9-2320-360-20).
Flywheel housing removed (para 19-9).
DDEC oil pressure sensor removed
Blower drive support removed (para 4-8).
Camshafts and end bearings removed
DDEC oil temperature sensor removed
Idler gear removed (para 19-13).
Rocker covers removed (TM 9-2320-360-20).
Rear end plate removed (para 19-6).
Fuel injector wire harnesses removed
Front end plate removed (para 19-5).
Pistons, connecting rods, and liners removed
12-volt (rear) alternator/bracket removed
Main bearings and crankshaft removed
Oil cooler and housing removed (para 3-19).
Left thermostat housing removed (para 5-3).
Right thermostat housing removed (para 5-4).
Tools and Special Tools
Secondary fuel filter housing removed
Tool Kit, Genl Mech (Item 202, Appendix E)
Compressor Unit, Air (Item 24, Appendix E)
Water pump removed (para 5-5).
Gage, Depth, Micrometer (Item 48, Appendix E)
Vibration damper and front cover removed
Gage, Dial, Cylinder Bore (Item 49, Appendix E)
Goggles, Industrial (Item 57, Appendix E)
Water pump drive gear removed (para 3-24).
Remover/installer, Core Plug Plug (Item 133,
Crankshaft pulley removed (para 3-12).
Crankshaft vibration damper removed
Remover/installer; Water Inlet Adapter,
Aftercooler (Item 134, Appendix E)
Turbocharger removed (para 4-11).
Sling Assemblies (2) (Item 160, Appendix E)
Air inlet adapter removed (para 4-5).
Socket, Pipe Plug (Item 165, Appendix E)
Fuel supply pump removed (par a 4-4).
Testing Kit, Cylinder Block Pressure (Item 192,
Blower accessory drive hub removed (para 4-9).
Tachometer drive gear removed (para 3-25).