ELECTRICAL GENERAL MAINTENANCE INSTRUCTIONS

TM 9-2320-312-24-1

ELECTRICAL GENERAL MAINTENANCE INSTRUCTIONS

0120 00

THIS WORK PACKAGE COVERS

Multimeter Usage

Ring Terminal Repair

Sealed Connector Repair

Relay Inspection and Testing

Electrical Connector Repair

Circuit Breaker Inspection and Testing

Splicing Wires

Electrical Ground Points

Wiring Harness Replacement

INITIAL SETUP

Materials/Parts - Continued

Maintenance Level

Unit

Insulation sleeving, electrical (Item 35, WP 0165

Tools and Special Tools

Solder (Item 56, WP 0165 00)

Tool kit, general mechanic's (Item 35, WP 0166 00)

Strap, tiedown (Item 57, WP 0165 00)

Shop equipment, common no. 1 (Item 28, WP 0166

Tag, marker (Item 58, WP 0165 00)

Materials/Parts

Tape, insulation, electrical (Item 61, WP 0165 00)

Cloth, abrasive (Item 11, WP 0165 00)

References

Detergent (Item 23, WP 0165 00)

Electrical Schematics--Foldouts

Flux, soldering (Item 27, WP 0165 00)

TB SIG 222

Grease, electrically conductive (Item 32, WP 0165

Equipment Condition

Insulating varnish, electrical, dielectric (Item 34,

Battery disconnect switch in OFF position

RING TERMINAL REPAIR

Remove ring terminal (2) from wire (1) by cutting through wire just behind ring terminal.

Using wire stripping tool, strip insulation of wire (1) to expose length of metal strands suitable for size of ring terminal

(2).

Insert wire (1) into ring terminal (2) and crimp ring terminal to wire.