23-2. TRANSFER CASE REPAIR (CONT)
End play must be 0.003-0.006 in.
(0.076-0.15 mm). If end play is less
than 0.003 in. (0.076 mm), shims must
be added. If end play is greater than
0.006 in. (0.15 mm), shims must be
Check and record end play measured on
dial indicator (67).
Remove screw (66) and dial indicator (67)
from lower rear output shaft (23).
Remove six screws (59), lockwashers
(58), lower end cap (57), and shims (56)
from transfer case rear half (48). Discard
Adhesive-sealant can burn easily,
can give off harmful vapors, and is
harmful to skin and clothing. To
avoid injury or death, keep away from
open fire and use in well-ventilated
area. If adhesive-sealant gets on skin
or clothing, wash immediately with
soap and water.
Coat shims (56) and screws (59) with
adhesive-sealant (Item 6, Appendix B).
The number of shims installed is
amount required to obtain correct
Install shims (56) and lower end cap (57)
on transfer case rear half (48) with six
new lockwashers (58) and screws (59).
Torque to 60 lb-ft (81 Nm).
Seal is installed with numbered side
Install new seal (68 ) in lower end cap