Dry cleaning solvent P-D-680 is toxic and flammable. Wear protective goggles and
gloves and use only in a well-ventilated area. Avoid contact with skin, eyes, and
clothes, and don't breathe vapors. DO NOT use near open flame or excessive heat.
The flash point is 100-138 F (38-69 C). If you become dizzy while using cleaning
solvent, get fresh air immediately and medical aid. If contact with eyes Is made,
wash your eyes with water and get medical aid immediately.
(1) Clean metal parts with dry cleaning solvent.
Compressed air for cleaning purposes will not exceed 30 psi (207 kPa). Use only
with effective chip guarding and personal protective equipment (goggles/shield,
(2) Dry metal parts with compressed air.
All planetary gears in a carrier assembly are replaced as a set.
(3) Inspect parts for
(4) Inspect friction clutch plates (internal
splined plates) for embedded metal
particles, severely pitted faces, loose
fittings, excessive wear, cracks, distortion,
and damaged spline teeth.
clutch plates if any other defects are
(5) Inspect steel clutch plates (external-
tanged plates) for burrs, scoring,
embedded metal particles, severely pitted
faces, galling, excessive wear, cracks,
and distortion. Remove burrs and minor
surface defects using soft stone. Replace
clutch plates which have any other
(6) Measure individual clutch plate thickness
and cone. The amount of cone is the
distance between the inside diameter and
(a) Steel clutch plate (color-coded red):
Minimum thickness 0.0933 in. (2.37
mm) Maximum cone 0.013 in. (0.33
(b) Steel clutch plate (color-coded
green): Minimum thickness 0.1161
(2.949 mm) Maximum cone
0.013 in. (0.33 mm)
(c) Friction plate: Minimum thickness
0.1347 in. (3.420 mm) Maximum
depth of oil grooves 0.008 in. (0.20
Change 3 22-89