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Page Title: FORWARD CLUTCH AND TURBINE SHAFT REPAIR (CONT)
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TM 9-2320-360-34-2
c. Cleaning/inspection
WARNING
Dry cleaning solvent P-D-680 Is toxic
and flammable.
Wear protective
goggles and gloves and use only in a
well-ventilated area.  Avoid contact
with skin, eyes, and clothes, and
don't breathe vapors.  DO NOT use
near open flame or excessive heat.
The flash point is 100-138 F (38-
59 C).  If you become dizzy while
using cleaning solvent, get fresh air
immediately and medical aid.
If
contact with eyes is made, wash your
eyes with Water and get medical aid
immediately.
(1) Clean metal parts with dry cleaning solvent and
inspect for damage. Replace damaged parts.
(2) Turbine shaft is pressed in forward clutch
housing and should be tight.  Replace forward
clutch housing if there is any up and down
movement.
(3) Measure piston release spring lengths using
spring tester (1). Replace all 20 piston release
springs if any 3 do not meet the following load-
height requirements:
(a) Length without load: 1.25 in. (31.8 mm)
(b) Length under load: 0.88 in.  (22.4 mm)
with load of 17.9-18.9 lb (8.13-8.58 kg).
(4) Clean ball pockets (2) with dry cleaning solvent.
WARNING
Compressed
air
for
cleaning
purposes will not exceed 30 psi (207
kPa).  Use only with effective chip
guarding  and  personal  protective
equipment  (goggles/shield,  gloves,
etc.).
(5) Inspect balls for freedom of movement and
proper staking. Replace balls if damaged.
(6) Dry pockets with compressed air.
Apply
lubricating oil around area of ball pockets (2).
(7) Measure individual clutch plate thickness by
measuring amount of cone. The amount of cone
is the distance between the inside' diameter and
level surface.
(a) Steel clutch plate:
Minimum thickness 0.0993 in. (2.522 mm)
(b) Friction plate:
Minimum thickness 0.090 in. (2.29 mm)
(c) Clutch driving hub (plate contact area):
Minimum thickness 0.390 in.  (9.91 mm)
22-41

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