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TM 9-2320-312-24-2
Truck Engine
Disassembly and Assembly Section
c. Install the unit injectors. Refer to Disassembly
4. Inspect the condition of cylinder head bolts (1)
and Assembly, "Unit Injector - Install".
and (2). Replace cylinder head bolts (1) and (2),
if necessary.
d. Install the water temperature regulator housing.
Refer to Disassembly and Assembly, "Water
5. Lubricate the cylinder head bolts (1) and (2)
Temperature Regulator Housing - Remove and
and the washers with 6V-4876 Lubricant. Install
Install".
cylinder head bolts (1) and (2). Follow Step 6 for
the correct tightening procedure.
e. Install the fuel filter base. Refer to Disassembly
and Assembly, "Fuel Filter Base - Remove and
Install".
f. Install the fan drive. Refer to Disassembly and
Assembly, "Fan Drive - Install".
i01579693
Lifter Group - Remove and
Install
SMCS Code: 1209-010
g00611358
Illustration 193
Removal Procedure
6. Tighten the cylinder head bolts according to the
Start By:
following procedure:
a. Remove the fuel filter base. Refer to Disassembly
a. Tighten bolt (1) through bolt (14) in a numerical
and Assembly, "Fuel Filter Base - Remove and
sequence to a torque of 300 15 Nm
Install".
(221 11 lb ft).
b. Remove the rocker arms and pushrods. Refer to
b. Loosen bolt (1) through bolt (14) until the
Disassembly and Assembly, "Rocker Shaft and
washers are loose under the bolt heads.
Pushrod - Remove".
c. Tighten bolt (1) through bolt (14) again
c. Remove the unit injector hydraulic pump. Refer
in a numerical sequence to a torque of
to Disassembly and Assembly, "Unit Injector
130 15 Nm (95 11 lb ft).
Hydraulic Pump - Remove".
d. Again tighten bolt (1) through bolt (14)
in a numerical sequence to a torque of
and Assembly, "Air Compressor - Remove and
130 15 Nm (95 11 lb ft).
Install".
e. Turn bolt (1) through bolt (14) in a numerical
e. Remove the engine control module (ECM). Refer
sequence for an additional 90 (1/4 turn).
to Disassembly and Assembly, "Engine Control
Module - Remove and Install".
f. Tighten bolt (15) through bolt (20) in a
numerical sequence to a torque of 55 7 Nm
NOTICE
(41 5 lb ft).
Keep all parts clean from contaminants.
End By:
Contaminants may cause rapid wear and shortened
component life.
and Assembly, "Exhaust Manifold - Remove and
Install".
b. Install the air inlet cover. Refer to Disassembly
and Assembly, "Air Inlet Cover - Remove and
Install".
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