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TM 5-2420-222-34
7-2.
ENGINE STARTER REPAIR (Con’t).
24.
Position ball bearing (21) and flatwasher (22) on shaft end of armature (9).
25.
Using arbor press, press drive (10) on armature (9).
26.
Install ring spacer (23), new retaining ring (24), and drive end thrust collar (25) on armature (9). Force drive end
thrust collar over retaining ring.
27.
Install ring spacer (20) on electrical end bell side of armature (9).
28.
Position solenoid plunger (15) in vise. Aline holes in shifter fork (11) with hole in solenoid plunger and install new
spring pin (26). Remove solenoid plunger and shifter fork from vise.
29.
Install shifter fork (11) and solenoid plunger (15) in place on armature (9) and drive (10).
30.
Install armature (9) with assembled parts in drive housing (1).
31.
Install capscrew (14), new lockwasher (12), and nut (13) in drive housing (1) and shifter fork (11). Do not
overtighten capscrew and nut; shifter fork and drive (10) must move freely in both directions.
WARNING
Spring on electromagnetic relay is under pressure. Hold electromagnetic relay
firmly to prevent sudden release. Parts can fly out and injure personnel.
32.
Position and hold new gasket (17), spring (16), and electromagnetic relay (7) on drive housing (1).
33.
Install two machine screws (19) and new lockwashers (18).
TA701354
7-26
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