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TM5-241O-237-34
3-8. CYLINDER LINERS - REPLACE (Cont'd)
(2) Refer to Table 3-1. Measure
Table 3-1.
Cylinder Liner Specifications
cylinder liner as indicated. If
liner is equal to or within the
specifications given, use the
liner again. If measurements are
not within the specified
tolerances, replace the liner.
d.
Projection Check
NOTE
Correct cylinder liner projection
is very important to prevent
leaks between the liner, cylinder
head, and cylinder block.
CAUTION
Do not use hard gasket scrapers
(1) Bore in liner
or files to remove gasket
(new) . . . . . . . . . . . . . . 4.751 + 0.001 in.
material, grease or other
particles from the block or
Use again maximum bore when
spacer plate surfaces. These
measured near upper end of
tools could cause nicks or
the wear surface of the
scratches which, in turn, could
cylinder liner
4.755 in.
cause leaks or incorrect seat
between the cylinder head and
(2) Thickness of flange
spacer plate, and/or block and
on liner
0.4048 + 0.0008 in.
spacer plate.
(3) Filler band.
(1) Check that the surfaces of the
cylinder block, cylinder liner,
and spacer plate are clean.
(2) Place spacer plate gasket and
spacer plate on the cylinder
block.
(3) Place a copper gasket (4) on each
5/8-11 X 1-3/4" capscrew (5), and
install capscrews and copper
gaskets. Put two capscrews (5)
and gaskets (4) on each side of
the cylinder liner (2) as shown.
Tighten the 14 capscrews evenly,
in four steps. as follows:
3-26

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