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TM 5-2410-237-23
RADIATOR FILLER CAP AND RELIEF VALVE REPLACEMENT
THIS WORK PACKAGE COVERS
Radiator Filler Cap: Replacement
Relief Valve: Removal, Installation
INITIAL SETUP
Materials/Parts
Tools and Special Tools
Gasket (7)
Tool kit, general mechanic's (Item 122, WP 0250
References
Shop equipment, common no. 1 (Item 103, WP
Equipment Condition
Engine OFF and cool (TM 5-2410-237-10)
WARNING
DO NOT service cooling system unless engine has been allowed to cool down. This is a pressurized cooling sys-
tem and escaping steam or hot coolant will cause serious burns.
DO NOT remove cooling system radiator cap when engine is hot. Allow engine to cool down. Loosen cap to
first stop and let any pressure out of cooling system, then remove cap. Failure to follow this warning may
cause serious burns.
Wear effective eye, glove and skin protection when handling coolants. Failure to do so may cause injury.
RADIATOR FILLER CAP REPLACEMENT
1.
Open and remove padlock (1) securing filler cap (2).
1
2.
Loosen filler cap (2) slowly to relieve pressure and
remove filler cap.
2
3.
Inspect gasket in filler cap (2). If gasket is damaged,
replace.
4.
Install filler cap (2) on radiator and tighten securely.
GASKET
(HIDDEN)
5.
Install padlock (1) through filler cap and close lock
securely.
6.
Start engine and check filler cap (2) for coolant leaks.
387-264
7.
Pressure test radiator as needed to verify cooling sys-
tem does not leak (WP 0066 00).

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