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TM 5-2410-237-23
CYLINDER HEAD ASSEMBLY AND SPACER PLATE REPLACEMENT - CONTINUED
0025 00
CLEANING AND INSPECTION - CONTINUED
NOTE
Refer to WP 0241 00 for additional cleaning and inspection instructions.
1.
Thoroughly clean cylinder head with solvent cleaning compound or other approved method of carbon removal.
2.
Thoroughly clean both surfaces of spacer plate using solvent cleaning compound.
3.
Visually inspect cylinder head and spacer plate for cracks, heat deterioration or other damage. Replace damaged cylin-
der head and/or spacer plate.
4.
Check cylinder head for warpage using a straightedge and feeler gage. Replace warped cylinder head.
5.
Check cylinder head for cracks. Replace cracked cylinder head.
INSTALLATION
CAUTION
To ensure there is no leakage resulting in loss of engine compression, ensure mating surfaces of cylinder
block, cylinder head, spacer plate and all gaskets are clean and dry prior to installation.
1.
Install new spacer plate gasket (12) on cylinder block.
2.
Install new O-ring (11) on hollow dowel in cylinder block.
3.
Install spacer plate (9) on cylinder block.
4.
Install new O-ring (10) over dowel on spacer plate (9).
5.
Install six new water seals (8) and 18 new water seals (7) in spacer plate (9).
6.
Install new cylinder head gasket (6) on spacer plate.
7.
Install a lifting link (5) with 5/8-11 x 1-1/2 in. bolt at rear of cylinder head. If engine is removed from vehicle, also
install bearing link or 3/4 in. eyebolt at front of cylinder head.
WARNING
Use extreme caution when handling heavy parts. Provide adequate support and use assistance during pro-
cedure. Ensure that any lifting device used is in good condition and of suitable load capacity. Keep clear of
heavy parts supported only by lifting device. Failure to follow this warning may result in death or injury to
personnel.
NOTE
Cylinder head weighs approximately 200 lb (91 kg).
8.
Attach a nylon sling and suitable lifting device to lifting link and engine front lifting plate or lifting link (5).
0025 00-5

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