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Page Title: TRANSMISSION WILL NOT SHIFT INTO GEAR, SHIFTS OUT OF GEAR, DOES NOT RESPOND TO RANGE SELECTION, OR OPERATES ABNORMALLY. (Cont...
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TM 9-2320-364-34-1
Adhesives, solvents, and sealing compounds can burn easily, can give off harmful vapors, and are
harmful to skin and clothing. To avoid injury or death, keep away from open fire and use in well-ventilated
area. If adhesives, solvent, or sealing compound gets on skin or clothing, wash immediately with soap and
water.
Fuel and oil are slippery and can cause falls. To avoid injury, wipe up spilled fuel or oil with rags.
Due to limited work area, be prepared with
suitable container to catch approximately
one quart of oil when removing lube oil
pressure port plug, or hose for pressure
gage, from underside of torque converter
housing, personnel can become wet with oil.
NOTE
Use a drain pan to catch leaking hydraulic oil.
PRESSURE TEST
(1) Remove main oil pressure port
plug.
(2) Install 1/8 in. NPT adapter from
pressure test kit in main pressure
port.
(3) Install 6 ft. (1.8 m) hose from kit on
adapter and 0 to 2000 psi (13790
kPa) gage on hose. Extend hose
out from under truck to read while
truck is in gear and running.
(4) Start engine and allow to run at idle
speed.
(5) Select D (Drive) at shift selector
(TM 9-2320-364-10) while assistant
reads pressure gage.
(a)  If pressure is less than 110 psi
(758 kPa), perform Steps (6)
through (10) below and go to
Step 2 of this Fault.
(b)  If pressure is a minimum of 110
psi (758 kPa), perform Steps (6)
through (10) below and replace
transmission (Para 3-4).
(6) Select N (Neutral) at shift
selector.
(7) Turn OFF engine switch.
(8) Remove 1/8 in. adapter, hose, and
gage from main oil pressure port.
(9) Apply thread sealing compound
to plug.
(10) Install plug in main port of converter
housing. Tighten plug to 48 to 60
lb-in (5.4 to 6.8 N.m).

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