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TM 9-2320-312-24-2
Troubleshooting Section
Troubleshooting:
i01599629
0105-11 Very High Inlet
This diagnostic code indicates an excessive
Manifold Temp (64)
temperature in the air inlet manifold. This diagnostic
code does not indicate a problem with the ECM or
a problem with the temperature sensor for the air
SMCS Code: 1921-038
inlet manifold.
Conditions Which Generate This Code:
Test Step 1. Check for Diagnostic Codes.
The engine has been running for at least 30
A. Connect ET to the cab data link connector.
seconds.
B. Turn the keyswitch to the ON position. The
The coolant temperature is above 99 C (210 F).
engine should be off.
The air temperature for the air inlet manifold is
C. Check for any active diagnostic codes or logged
at110 C (230 F) or above 110 C (230 F).
diagnostic codes.
Note: This diagnostic code represents a critical
Expected Result:
event. This diagnostic code does not represent an
electronic system fault.
There should be no diagnostic codes that are
present.
System Response:
Results:
Electronic System Response The ECM response
depends on the programming of the Customer
OK Proceed to Test Step 2.
Parameter for "Engine Monitoring". The event code
will be logged if the "Engine Monitoring" is not
Not OK
programmed "OFF".
Repair: Repair the diagnostic codes that
The Check Engine Lamp will flash.
are present. For further details, refer to
Troubleshooting, "Troubleshooting With a
If "Engine Monitoring" is programmed to
Diagnostic Code".
"WARNING", The Check Engine Lamp will flash and
the Warning Lamp will illuminate continuously.
Ensure that the repair eliminates the problem.
If "Engine Monitoring" is programmed to "DERATE"
STOP.
or "SHUTDOWN", the Check Engine Lamp and the
Warning Lamp will flash.
Test Step 2. Inspect Electrical Connectors
And Wiring.
This diagnostic code requires a Customer Password
in order to be cleared.
A. Thoroughly inspect the following connectors:
Service Tool Display or Lamps Caterpillar
J2/P2 ECM engine harness connector
Electronic Technician (ET) will display "DIAG" next
to "Intake Manifold Air Temperature" on the status
J1/P1 ECM vehicle harness connector
screen while the diagnostic code is active.
connector terminals for the sensor
Engine Response If the "Engine Monitoring" is
programmed to "WARNING", there is no effect on
Refer to Troubleshooting, "Electrical Connectors
engine power.
- Inspect" for details.
If the "Engine Monitoring" is programmed to
B. Perform a 45 N (10 lb) pull test on each of the
"DERATE" or "SHUTDOWN", engine speed is limited
wires in the ECM connector that are associated
to a maximum of 1350 rpm. The vehicle speed is
with the appropriate diagnostic code.
limited to a maximum of 72 km/h (45 mph), and the
power is limited. The engine will shut down if the
C. Check the ECM connector (allen head screw) for
conditions exist for a long enough period in the
the proper torque of 6.0 Nm (55 lb in).
"SHUTDOWN" mode.
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