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TM 9-2320-312-24-2
Troubleshooting Section
Electronic System
i01642129
Poor Acceleration or Response
1. Connect ET to the cab data link connector.
SMCS Code: 1000; 7569
2. While the problem is occurring, check for
diagnostic codes that are related to the boost
Probable Causes
pressure sensor and the atmospheric pressure
sensor. If a diagnostic code is found, refer to
Troubleshooting, "Engine Pressure Sensor Open
The probable root causes are listed in order below:
or Short Circuit - Test".
Customer Specified Parameters
3. Monitor the fuel position, the rated fuel limit and
the fuel limit for fuel ratio control (FRC).
Electronic system
While the vehicle is operating under full load, the
Cold Mode operation
parameters should meet the following conditions:
Malfunction of an individual cylinder
The fuel position is equal to the rated fuel limit.
Power Train Data Link
The fuel position is less than the FRC limit.
ECM or Personality Module
If the fuel position is equal to the rated fuel limit
and the fuel position is less than the FRC limit,
Torque limit switch
the electronics are operating correctly.
Theft Deterrent
4. If the fuel position is not equal to the rated fuel
limit and/or the fuel position is not less than the
Injection actuation pressure
FRC limit, perform the following tests in order:
Combustion problem
5. When the engine is OFF, turn the ignition key
switch to the ON position. Check the boost
Recommended Actions
pressure on the ET status screen. When the
engine is OFF, the boost pressure should be
Perform the following diagnostic procedures in
0 kPa (0 psi).
order:
Cold Mode Operation
Customer Specified Parameters
Note: This is normal operation if the problem occurs
1. Check Customer Specified Parameters.
only after start-up in cold weather.
2. Verify that the complaint is not normal operation
1. Connect ET to the cab data link connector.
(programmed parameter).
2. Use ET to verify that the engine has progressed
3. Connect Caterpillar Electronic Technician (ET) to
from cold mode. An active cold mode is indicated
the cab data link connector.
in the upper corner of any status screen.
4. Check the following parameters:
Individual Cylinder Malfunction
"Rating Number"
1. Ensure that the electronic unit injector connector
(J300/P300) is fully connected and ensure that
"Top Engine Limit"
the electronic unit injector connector (J300/P300)
is free of corrosion.
"Vehicle Speed Limit"
2. Ensure that the ECM engine harness connector
"Lower Gears Engine RPM Limit"
(J2/P2) is fully connected and ensure that the
engine harness connector (J2/P2) is free of
"Intermediate Gears Engine RPM Limit"
corrosion.
"Gear Down Protection Engine RPM Limit"
5. Set each parameter to the parameter's maximum
value one at a time and determine whether the
problem is corrected.
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