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 TM 9-2320-302-20-2
EXHAUST SYSTEM FLEX PIPE, CLAMPS, AND HEAT SHIELD REPLACEMENT - CONTINUED
0045 00
INSTALLATION
NOTE
For ease in installation, fully tighten five seal clamps, two hose clamps of heat shields, two saddle clamps
and coupling clamp AFTER all components are installed.
1.
Install exhaust elbow (2) to exhaust elbow (19) with new seal clamp (18).
2.
Install heat shield (20) to exhaust elbow (19).
3.
Install heat shield (1) to exhaust elbow (2).
4.
Install new seal clamp (3) and exhaust hose (4) to exhaust elbow (2).
5.
Position components to vehicle as an assembly.
6.
Install two hanger brackets (15) to frame rail with two screws (5), four washers (6), and two new locknuts (17).
7.
Install new seal clamp (7) and exhaust pipe (8) to exhaust hose (4).
8.
Install exhaust pipe (8) to two hanger brackets (15) with two saddle clamps (14) and four nuts (16).
9.
Install new seal clamp (9) and exhaust hose (10) to exhaust pipe (8).
10.
Position coupling clamp (13) over exhaust pipe (12) and install new seal clamp (9) and exhaust pipe to exhaust hose
(10).
11.
Secure other end of exhaust pipe (12) to turbocharger with coupling clamp (13).
12.
Install exhaust system muffler, stack and heat shield (WP 0044 00).
NOTE
New seal clamps may leak until exhaust system is thoroughly heated and sealed.
13.
Operate vehicle (TM 9-2320-302-10). Allow exhaust system to heat up and seal.
END OF WORK PACKAGE
0045 00-3/(-4 Blank)
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