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Page Title: CYLINDER SLEEVE MAINTENANCE
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TM 5-2420-222-34 3-5. CYLINDER SLEEVE MAINTENANCE. This Task Covers: a. Inspection c. Removal b.    Repair d. Installation c.   Initial Setup: Equipment Conditions: Materials/Parts: Engine assembly removed (see paragraph 3-3). Engine oil (Item 25, Appendix B) Engine oil pan removed (see paragraph 3-20). Rags (item 28, Appendix B) Cylinder head removed (see paragraph 3-6). Dry cleaning solvent (Item 31, Appendix B) Marker tags (Item 32, Appendix B) One repair kit Tools/Test Equipment General Safety Instructions: General mechanic's tool kit Dry cleaning solvent is flammable and must not be Field automotive shop set used near open flame.  Use only in a well-ventilated area. NOTE Loader backhoe engine has four cylinder sleeves.  All four are maintained the same way.  One Is shown.  Repeat procedure for each remaining cylinder sleeve. a. INSPECTION 1. Using  thickness  gage,  measure  clearance  between  piston  (2)  and  cylinder  sleeve  (1)  at  bottom  of  piston  skirt. Clearance must be no greater than 0.006 in.  (0.152 mm). 2. Remove piston and connecting rod (see paragraph 3-11). 3. Inspect cylinder sleeve (1) for cracks, scoring, glazing, discoloration, and abnormal wear. 4. Using rod measuring kit, measure inside diameter of cylinder sleeve (1) at right angle to direction of piston pin, 1 in.  (2.54 cm) from bottom and top. 5. Subtract  smaller  measurement  taken  in  step  1  from  larger  measurement  taken  in  step  4  to  determine  taper. Taper must be no larger than 0.002 in.  (0.051 mm).  If taper is larger than specification, replace cylinder sleeves (1). 6. Using rod measuring kit, measure inside diameter of cylinder sleeve (1) at several locations, 1 in.  (2.54 cm) from bottom and top. 7. Subtract smallest measurement from largest measurement taken in step 6.  Difference is out-of-round.  Out-of- round must be no larger than 0.002 in.  (0.051 mm).  If out-of-round is larger than specification, replace cylinder sleeves (1). b. REPAIR 1. If glazing of cylinder sleeve (1) was found, deglaze using vertical honing machine. 3-32

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