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Page Title: ASSEMBLY
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TM 5-2420-222-34 5-1. FUEL INJECTION NOZZLES TEST AND REPAIR (Con’t). e. ASSEMBLY WARNING No  open  flames,  welding,  grinding,  smoking, or   use   of   heat   producing   devices   permitted nearby when using fuel.  Fuel burns easily and fumes are explosive. Keep battery disconnected.          Failure     to     observe     these precautions may cause serious Injury or death to personnel. Plastic  gloves  must  be  worn  and  kept  clean and   lubricated   with   clean   diesel   fuel   while working    on    Internal    parts    of    fuel    Injection nozzle. En- sure that work area Is exceptionally  clean.    Dirt  and  lint  will  cause damage, excessive wear, leakage, or clogs to fuel injection nozzles. CAUTION Soak  all  fuel  Injection  nozzle  internal  parts  In clean    diesel    fuel    before    assembly.        Fuel injection  nozzle  Internal  parts  which  have  not been  thoroughly  soaked  in  diesel  fuel  before assembly    will    be    damaged    during    test    or operation. 1. Soak  valve  (9),  pressure  adjusting  screw  (3),  lift  adjusting screw  (1),  spring  (7),  and  spring  seat  (8)  in  clean  diesel fuel. 2. Install dust cap (13) on fuel injection nozzle (5). 3. Slide valve (9) into fuel injection nozzle (5). 4. Install lift adjusting screw (1) partway on pressure adjusting screw (3). 5. Install adjusting nut (4) on pressure  adjusting  screw  (3)  as far as it will go. 6. Install  spring  (7)  and  spring  seat  (8)  on  pressure  adjusting screw (3).  Ensure that parts do not fall off. 7. Install pressure adjusting screw (3) with assembled parts in fuel injection nozzle (5) and valve (9).  Tighten adjusting nut (4) until snug, then loosen one full turn. TA701321 5-7

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