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![]() TM 5-2420-222-20-1 
ORGANIZATIONAL TROUBLESHOOTING - CONTINUED 
MALFUNCTION 
TEST OR INSPECTION 
CORRECTIVE ACTION 
2. 
ENGINE CRANKS BUT FAILS TO START OR IS HARD TO START BELOW 320F (0C) CONTINUED 
WARNING 
Although ignition lock switch must be on and battery ground cable connected to test electrical circuit 
voltage, turn off ignition lock switch and disconnect battery ground cable before doing resistance tests 
or replacing parts. This will keep you from getting shocked and prevent damage to parts and 
equipment. 
Ether burns easily. If engine starting aid is not properly installed, do not release ether in confined areas 
or near open flame. Engine primer fluid cylinder is pressurized to expel ether when fluid injection 
solenoid is activated. Do not heat engine primer fluid cylinder or place it in fire. 
Step 14. 
Using 318-inch open-end wrench, unscrew tube (1) from elbow (2). Have assistant turn ignition lock 
switch (3) clockwise to ignition if not already on, and press in and release engine starting aid 
solenoid switch (4). Check to see if any fluid drains from tube (1). 
a. If fluid drains from tube (1), go to step 15. 
b. If fluid does not drain from tube (1), replace it as outlined in Engine Starting Aid Fluid Injection 
Tube and Fittings (page 2-306). 
Step 15. 
Using 3/4-inch open-end wrench, unscrew and take spray nozzle holder (5) with assembled elbow 
(2) and spray nozzle (6) out of air inlet (7). Screw tube (1) onto elbow (2) and tighten using 318-inch 
open-end wrench. Have assistant press and release engine starting aid solenoid switch (4). Check 
to see if fluid sprays from spray nozzle (6). Have assistant turn ignition lock switch (3) 
counterclockwise to off. 
a. If fluid sprays from spray nozzle (6), using 3/8-inch open-end wrench unscrew tube (1) and take 
off of elbow (2). Screw spray nozzle holder (5) with assembled elbow (2) and spray nozzle (6) 
into air inlet (7) and tighten using 3/4-inch open-end wrench. Screw tube (1) onto elbow (2) and 
tighten using 3/8 inch open-end wrench. Go to Engine Malfunction 3. Engine Cranks But Fails 
To Start Or Is Hard To Start Above 32F (O C) (page 2-39). 
b. If fluid does not spray from spray nozzle (6), replace it as outlined in Engine Starting Aid Fluid 
Injection Tube and Fitting (page 2-306). 
2-38 
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