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TM 5-2410-237-23
STARTING MOTOR REPLACEMENT - CONTINUED
0078 00
INSTALLATION
WARNING
Use extreme caution when handling heavy parts. Provide adequate support and use assistance during pro-
cedure. Ensure that any lifting device used is in good condition and of suitable load capacity. Keep clear of
heavy parts supported only by lifting device. Failure to follow this warning may result in death or injury to
personnel.
NOTE
Starting motor weighs 80 lb (36 kg).
During installation of starting motor, ensure gear splines on starting motor mesh smoothly with fly-
wheel teeth.
1.
Attach a nylon sling and a suitable lifting device to starting motor (12) and position motor at flywheel housing.
2.
Install three washers (20) bolts (19) and new gasket (21) on starting motor (12) and flywheel housing. Tighten cap-
screws to 158 lb-ft (214 Nm).
3.
Install two wires (18) and nut (17) to solenoid (16).
4.
Install four wires (15) on positive terminal of solenoid (16) and secure with washer (14) and nut (13). Tighten nut to 9
lb-ft (12 Nm).
5.
Install three wires (11) on negative terminal of starting motor (12) and secure with new lockwasher (10) and nut (9).
Tighten nut to 21 lb-ft (28 Nm).
6.
Position guard panel (4) and install one capscrew (5),
5,6,7,8
4
new lockwasher (6), washer (7) and nut (8).
7.
Install four capscrews (1), new lockwashers (2) and
washers (3) to guard panel (4).
8.
Install governor control linkage (WP 0058 00).
9.
Install transmission filter lines and oil magnetic screen
10.
Install NATO starting receptacle (WP 0102 00).
11.
Connect battery cables (WP 0101 00).
12.
Place battery disconnect switch in ON position (TM 5-
2410-237-10).
1,2,3
387-765
13.
Run engine and check for proper operation (TM 5-
2410-237-10).
END OF WORK PACKAGE
0078 00-3

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