Figure 5-36. Starter motor, exploded view (sheet 2 of 2). (Cont)

54 Washer

Key to figure 5-36.

55 Insulator

1 Nut

56 Bushing

2 Lockwasher

57 Plate

3 Connector

58 Strip

4 Washer

59 Terminal

5 Washer

6 Bushing

60 Stud

61 Stud

7 Washer

62 Nut

8 Armature assembly

63 Terminal assembly

9 Coil assembly

10 Insulation

64 Gasket

65 Spring

11 Pole shoe

12 Gasket

66 Contuct assembly

67 Screw

13 Plug

68 Case and coil assembly

14 Screw

69 Screw

15 Screw

16 Lockwasher

7 0 Clip

17 Brush assembly

71 Connector

18 Plate assembly

72 Switch assembly

19 Washer

73 Screw assembly

2 0 Lockwasher

74 Plunger assembly

75 Washer

21 Screw

76 Bellows

22 Plate

7 7 Ring

23 Holder

78 Spring

24 Spring

79 Retainer

2 5 Lockwasher

80 Ring

26 Screw

81 Spacer

27 Bolt

82 Seal

28 Screw

83 Bushing

29 Screw

84 Housing assembly

30 Plate

8 5 Plug

31 Plate

8 6 Wick

32 Washer

87 Nut

33 Plate assembly

88 Seal

34 Plate

89 Shaft

35 Plate

90 Lever assembly

36 Nut

91 Seal

37 Lead assembly

92 Pinion

38 Insulator

93 Spring

39 Bolt

94 Clutch assembly

40 Lockwasher

95 Washer

41 Bearing

96 Gasket

42 Seal

9 7 Bolt

43 Plug

98 Lockwasher

44 Bearing

99 Screw

45 Frame assembly

100 Screw

46 Plug

101 Plug

47 Felt

102 Wick

48 Packing

49 Washer

103

Bushing

104

Housing assembly

50 Insulator

105

Gasket

51 Nut

106

Adapter

5 2 Lockwasher

107

Gasket

53 Nut

( 6 ) Remove six hex-head bolts (39) and lock-

( 8 ) Remove five hex-head bolts (39) and lock-

washer (40) securing commutator end bell

w a s h e r s (40) securing lever housing (84) to frame.

a s s e m b l y to frame. Using a screwdriver, pry end

Using a block of wood, tap housing until loose.

frame away from frame,

W o r k end of bellows (76) free from solenoid relay

and pull outward on lever housing until housing

(7) Pull commutator end bell assembly, at-

and attached parts are free, Remove preformed

tached brush holder assembly, and armature (8)

from frame. Remove flat washer (7) and pull ar-

packing (48).

m a t u r e from bearing. Remove spacer (81). Remove

(9) Remove clutch assembly (94) and non-

metallic washer (95).

p r e f o r m e d packing (48) from end bell. Remove seal

(10) Remove inspection plug (13) and gasket

(82) and bushing (83) as necessary. Refer to d

( 1 2 ) . Place solenoid plunger into relay to prevent

below for disassembly of end bell and brush holder

p l u n g e r from rotating and loosen hex-locking nut

assembly.

5-47