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TM 5-2410-233-23
HYDRAULIC SYSTEM LINES AND FITTINGS REPAIR
THIS WORK PACKAGE COVERS
Introduction, Disassembly, Cleaning and Inspection, Repair, Fabrication of Hose Assembly
INITIAL SETUP
Tools and Special Tools
Materials/Parts - Continued
Rag, wiping (Item 28, WP 0184 00)
Tool outfit, hydraulic system test and repair
Couplings (as required)
(HSTRU) (Item 113, WP 0185 00)
Hose (as required)
Press, hydraulic, portable (Item 68, WP 0185 00)
References
Materials/Parts
TM 9-4940-468-13
Cap set, protective (Item 2, WP 0184 00)
Equipment Condition
Hydraulic system pressure relieved (WP 0176 00)
Oil, lubricating (Item 22, 23 or 24, WP 0184 00)
INTRODUCTION
1.
This work package and referenced technical manual (TM 9-4940-468-13) for the Hydraulic System Test and Repair,
(HSTRU) provides all the required WARNINGs, CAUTIONs, NOTEs and procedures for the maintenance of hydraulic
hose assemblies.
2.
Before attempting to disassemble, repair, or fabricate any hydraulic hose(s) utilizing the HSTRU, read and understand
all WARNINGs, CAUTIONs and NOTEs in this work package and in TM 9-4940-468-13.
WARNING
Eye protection must be worn when performing maintenance on hose assemblies. Failure to
take precautions could cause injury to personnel.
Before installation of a coupling that has been used before, inside diameter of stem must be
returned to original specifications. Ensure that reconditioning has been performed correctly
and completely. Do NOT use damaged or defective couplings. Failure to do so may cause hose
failure. Personal injury could result.
CAUTION
Keep work area clean. Wipe area clean around all hydraulic hose fittings and couplings. Cap openings to
prevent contamination of hydraulic system, which could result in premature failure.
DISASSEMBLY
Refer to TM 9-4940-468-13.
CLEANING AND INSPECTION
Refer to TM 9-4940-468-13.

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