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TM 5-2410-233-23
CYLINDER HEAD ASSEMBLY AND SPACER PLATE REPLACEMENT - CONTINUED
0023 00
CLEANING AND INSPECTION
WARNING
Solvent cleaning compound MIL-PRF-680 Type III is an environmentally compliant and low toxic mate-
rial. However, it may be irritating to the eyes and skin. Use protective gloves and goggles. Use in well-venti-
lated areas. Keep away from open flames and other sources of ignition.
CAUTION
Both surfaces of spacer plate, bottom surface of cylinder head, and top of cylinder block MUST be clean
and dry. Do not use hard gasket scrapers or files to remove gasket material, grease or other particles from
cylinder head, block or spacer plate surfaces. These tools could cause nicks or scratches which, in turn,
could cause leaks or incorrect seat between cylinder head and spacer plate, and/or block and spacer plate.
NOTE
Refer to WP 0176 00 for additional cleaning and inspection instructions.
1.
Thoroughly clean cylinder head with solvent cleaning compound or other approved method of carbon removal.
2.
Thoroughly clean both surfaces of spacer plate using solvent cleaning compound.
3.
Visually inspect cylinder head and spacer plate for cracks, heat deterioration or other damage. Replace damaged cylin-
der head and/or spacer plate.
4.
Check cylinder head for warpage using a straightedge and feeler gage. Replace warped cylinder head.
5.
Inspect cylinder head valves for damage. If damaged, notify your supervisor.
INSTALLATION
CAUTION
To ensure there is no leakage resulting in loss of engine compression, ensure mating surfaces of cylinder
block, cylinder head, spacer plate and all gaskets are clean and dry before installation.
1.
Install new O-ring (26) on dowel in cylinder block (20).
2.
Install new gasket (25) and spacer plate (24) on cylinder block (20).
3.
Install six new water seals (23) and 18 new water seals (22) in spacer plate (24).
0023 00-5
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