Location of splined end of output
shaft is reversed on passenger and
driver's side winches. For proper
assembly, note which end of drum
splines are on.
(87) Slide output shaft (53) with drum keys
(110) out of winch drum (87).
Drum keys are removed using the
screws removed in step (86).
(88) Install two screws (108) into drum keys
Turn screws until drum keys are
(89) Remove drum keys (110) from output
Dry cleaning solvent P-D-680 Is toxic and flammable. Wear protective goggles and
gloves and use only in a well-ventilated area. Avoid contact with skin, eyes, and
clothes, and don't breathe vapors. DO NOT use near open flame or excessive heat.
The flash point Is 100-138 F (38-59 C). If you become dizzy while using cleaning
solvent, get fresh air immediately and get medical aid. If contact is made with
eyes, wash your eyes with water and get medical aid immediately.
(1) Clean all parts in dry cleaning solvent.
Compressed air for cleaning purposes will not exceed 30 psi (207 kPa). Use only
with effective chip guarding and personal protective equipment (goggles/shield,
Dry all parts, except bearings, with compressed air. Allow bearings to air dry.
Inspect parts for damage. Replace all damaged parts.
Inspect brake housing and brake adapter seal surfaces for nicks or scratches. Replace if damaged.
Inspect inner spline of brake shaft for damage. Replace shaft if worn, pitted, spalled, or if flaking exists on
more than 3/8 in. (10 mm) of tooth surface. Inspect outer teeth for damage that will not allow drive plates to
(6) Inspect outside diameters of brake piston. Replace only if outside diameters are damaged to affect
assembly fit or will not provide support for preformed packings or backup rings.