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Page Title: GENERAL REPAIR INSTRUCTIONS
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TM 9-2320-360-34-1 2-10.  GENERAL INSPECTION INSTRUCTIONS (CONT) g. Tubing and Hose CAUTION Hoses and nylon tubing that are kinked or chafed must be replaced.  Hoses must be   secured   and   routed   properly.      Failure   to   comply   may   result   in   sudden, unexpected hose failure. Check all hose surfaces for broken or frayed fabric.  Check for breaks caused by sharp kinks or rubbing against other parts of the truck.  Inspect hoses and lines for kinking.  Inspect the fitting threads for damage. h. Electrical Parts.  Inspect all wiring harnesses for chafed or burned insulation.  Inspect all terminal connectors for loose connections and broken parts. i. Metal Parts CAUTION Do  not  attempt  to  weld  on  HET  Tractor  without  disconnecting  all  battery  cables, DDEC electronic control module, alternators, and CTIS system.  Failure to comply will damage electrical system. Visually inspect all castings and weldments for cracks. 2-11.  GENERAL REPAIR INSTRUCTIONS a. Nicks, Burrs, and Scratches.  Remove nicks, burrs, and scratches from surfaces with crocus cloth. b. Exterior Parts.  Chassis  and  exterior  painted  parts  may  be  resurfaced  where  paint  is  damaged  or  where  parts have been repaired. c. Protective Parts NOTE The   following   procedure   is   used   with   polished   and   machined   steel   parts   not protected  by  cadmium,  tin,  copper,  or  other  plating  or  surface  treatment.    Bare metal surfaces must be free of moisture when protective coating is applied. Protect bare metal surfaces from rusting when not actually undergoing repair work.  Dip parts in, or spray them with, corrosion preventive compound.  Aluminum parts may require protection in atmospheres having a high salt content. d. Stud Installation.  When installing studs in engine block and axle housings, use a driver designed for the stud to be  installed.    A  worn  stud  driver  may  damage  the  end  thread  and  make  it  necessary  to  use  a  die  before  a  nut  can  be installed.    This  procedure  will  remove  cadmium  plating  and  allow  corrosion,  which  will  make  future  disassembly  difficult and cause stud to be backed out with nut.  Before installing a stud, inspect hole for chips and liquid.  Blow out any foreign matter.  Start stud by hand. e. Electrical Parts.  Replace  all  broken,  worn,  or  burned  electrical  wiring.    Wires  with  several  broken  strands  must be  replaced.    Broken  strands  will  increase  the  resistance  of  the  wire  and  impair  efficiency  of  electrical  components, especially the ignition system.  Wire numbers must be permanently identified on any new wiring. f. Hoses.    Replace  all  broken,  frayed,  crimped,  or  soft  flexible  lines  and  hoses.    Replace  stripped  or  damaged fittings.  Replace entire flexible hose if fittings are damaged.  Hose clamps should not crimp hoses.  Hose numbers must be permanently identified on any new hoses. 2-190

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