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Page Title: Section 4 TROUBLESHOOTING CHARTS
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TM9-2320-360-20-3 Section  4 TROUBLESHOOTING   CHARTS A. THE DlAGNOSTlC PROCEDURE - WHERE TO START When  diagnosing  the  cause  for  engine  performance,  fuel  economy  or  exhaust  system  complaints,  perform  Vehicle  Trou- bleshooting  (Chapter  2)  before  considering  DDEC  as  the  possible  source  of  the  problem. When  diagnosing  the  system,  always  start  with  the  first  chart  (labeled  “START”)  on  page  H-25.  This  will  ultimately  lead  to other  diagnostic  charts,  even  in  the  cases  where  no  fault  codes  were  logged  but  a  symptom(s)  was  noted.   In fact, if no faults  were  recorded  (but  a  symptom  remains),  the  “START”  chart  will  refer  you  to  “Diagnosis  by  Symptom”,  Chart  1,  on page  H-40,  which  can  identify  fault  trees  to  use  based  on  the  customer  complaint. NOTICE: Although there are many charts connected with diagnostics, only one is needed to determine that the system is operating properly   Normally, only two charts are necessary to find a problem. B. DDEC Ill DlAGNOSTlC CODES/WHAT THEY MEAN The  following  pages  give  a  brief  description  of  each  diagnostic  code.   Basic  facts  about  these  codes  are  given  below: l Most problems must occur for a total of at least two (2) seconds before the “Check Engine” light comes on and a code is stored. l If a problem goes away, the “Check Engine” light will turn off. But the code will remain stored in the ECM. l Code  25  means  no  codes  were  stored  at  all. FLASH  CODE: 11 DDR  DISPLAY PTO  SENSOR  INPUT  VOLTAGE  LOW SAE  J1587  CODE: PID:  187  FMI:  4 Indicates  that  the  PTO  input  to  the  ECM  has  dropped  below  5%  (normally  <  0.25  volts)  of  the  sensor  supply  volt- age.  This  diagnostic  condition  is  typically: (1)  open  sensor  signal  circuit (2)  open  sensor  +5  volt  supply  circuit (3)   sensor  signal  is  shorted  to  the  sensor  return  circuit  or  to  ground (4) sensor +5 volt supply is shorted to sensor return circuit or to ground FLASH   CODE: 12 DDR  DISPLAY PTO  SENSOR  INPUT  VOLTAGE  HIGH SAE  J1587  CODE: PID:  187  FMI:  3 Indicates  that  the  PTO  input  to  the  ECM  has  exceeded  95%  (normally  >  4.75  volts)  of  the  sensor  supply  voltage. This  diagnostic  condition  is  typically: (1)  open  sensor  return  circuit (2) sensor signal circuit is shorted to the sensor +5 volt supply H-15

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