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TM 9-2320-356-BD
8-20.
BATTERY CRACKED
General Information:
Batteries can become cracked from vibrations, impact, or freezing. Cracks can be
repaired or sealed until replacements can be obtained.
Batteries which are cracked
from freezing must be inspected for internal shorts or broken plates. Most epoxy
will not shrink and is resistant to acid.
Epoxies make a semi-permanent repair and
should be used as a first option.
Limitations:
o None
Personnel/Time Required:
o 1 soldier
o 1 - 2 hours
Materials/Tools:
o Bulk issue fiberglass
o Epoxy
o Hardening sealer
Procedural Steps:
1.
Drain battery below the crack.
2.
Clean damaged area.
3.
Fill crack with either hardening sealer, fiberglass, or epoxy.
4.
Fill battery to proper level.
5.
Record the BDAR action taken.
When the mission is completed, as soon as
practicable,
repair using standard maintenance procedures.
8-21.
BATTERY CABLE DAMAGED
General Information:
Battery cables and cable ends may be repaired if damaged. If splicing is not
possible because of the amount of cable damage, a new cable may be fabricated.
Limitations:
o Less starting power
Personnel/Time Required:
o 1 soldier
o 30 - 45 minutes
Materials/Tools:
o Cable clamps
o Small hose clamps
o Commo wire
o E l e c t r i c a l t a pe
o Wire cutters or pocket
k n i fe
o Vise grips
8-21
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