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Page Title: CYLINDER HEAD MAINTENANCE.
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TM 5-2420-222-34 3-6. CYLINDER HEAD MAINTENANCE. This Task Covers: a. Removal d. Repair b. Disassembly e. Assembly c.     Cleaning and Inspection f. Installation d.   Initial Setup: Equipment Conditions: Materials/Parts: Rocker arm cover removed (see TM 5-2420-222-20). Wire brush (Item 4, Appendix B) Rocker arm, shaft, and pushrods removed (see Carbon removing compound (Item 8, Appendix B) paragraph 3-13). Engine oil (Item 25, Appendix B) Engine starting aid fluid injection tube and fittings Rags (Item 28, Appendix B) removed (see TM 5-2420-222-20). Dry cleaning solvent (Item 31, Appendix B) Air inlet housing removed (see TM 5-2420-222-20). One gasket Exhaust manifold removed (see TM 5-2420-222-20). Fuel injection nozzles removed (see TM 5-2420- Personnel Required:  Two 222-20). General Safety Instructions: Dry cleaning solvent is flammable and must not be Tools/Test Equipment: used near open flame.  Use only in a well-ventilated area. General mechanic's tool kit Compressed air used for cleaning purposes should Field automotive shop set never exceed 30 psi (207 kPa). Steam cleaner Avoid contact with live steam. a. REMOVAL 1. Remove 18 capscrews (2) and washers (1) from cylinder head (3) and engine block (6). 2. Remove cylinder head (3) and gasket (5) from engine block (6).  Discard gasket. b. DISASSEMBLY NOTE Do   not   remove   expansion   plugs   unless   damaged   or   defective.      Removal   may damage parts. Drive two expansion plugs (4) out of cylinder head (3). 3-36

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