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Page Title: REMOVAL
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TM 5-2420-222-34 3-5. CYLINDER SLEEVE MAINTENANCE (Con’t). c. REMOVAL CAUTION Do   not   remove   cylinder   sleeve   from   engine   block   unless   damaged   or   unless removal is required to gain access to engine block.  Damage to cylinder sleeve or engine block may result. NOTE If it is necessary to replace one or more cylinder sleeves, replace all four. 1. Using  cylinder  sleeve  remover  and  replacer,  pull  cylinder  sleeve  (1)  from  engine  block  (5).    Discard  cylinder sleeve. 2. Remove packing (3) from cylinder sleeve (1) and two packings (4) from engine block (5).  Discard packings. d. INSTALLATION CAUTION Engine block bore and counterbore must be clean or cylinder sleeve flange will not seat properly.  Damage to parts may result. Do  not  use  excessive  force  when  Installing  cylinder  sleeve  or  flange  may  be damaged. 1. Install new cylinder sleeve (1) in engine block (5) with wood block and ball-peen hammer. 2. Using micrometer depth gage, measure projection of cylinder sleeve (1) above top of engine block (5).  Projection of cylinder sleeve must not exceed 0.004 in.  (0.102 mm). 3. Using cylinder sleeve remover and replacer, remove cylinder sleeve (1) from engine block (5). 4. Slide new packing (3) into position on cylinder sleeve (1).  Ensure that packing is not crimped or twisted. 5. Slide two new packings (4) into position in engine block (5).  Ensure that packings are not twisted or sticking out of grooves in engine block. 6. Coat packings (3 and 4) and engine block (5) bore with engine oil. CAUTION Install cylinder sleeve in engine block slowly.  Failure to do so may twist packings and cause damage to parts. NOTE Cylinder   sleeve   will   extend   above   engine   block   more   than   normal   because packings have not been compressed. 7. Slide cylinder sleeve (1) with packing (3) in engine block (5).  Tap cylinder sleeve into position using wood block and ball-peen hammer.  Coat cylinder sleeve with engine oil. 3-34

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