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Page Title: DIFFERENTIAL LOCK MECHANISM MAINTENANCE.
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TM 5-2420-222-34 8-9. DIFFERENTIAL LOCK MECHANISM MAINTENANCE. This Task Covers: a. Removal c. Repair b. Cleaning and Inspection d. Installation Initial Setup: Equipment Conditions: Materials/Parts: Differential lock pedal and linkage removed (see Rags (Item 28, Appendix B) paragraph 8-8). Dry cleaning solvent (Item 31, Appendix B) Left rear axle housing removed (see paragraph 9-3). One preformed packing Tools/Test Equipment: Personnel Required:  Two General mechanics tool kit General Safety Instructions: Field automotive shop set Dry cleaning solvent is flammable and must not be used near open flame.  Use only in a well-ventilated area. a. REMOVAL 1. Loosen screw (11) in arm (10). 2. Using hammer and drift, drive shaft (3) rearward until clear of arm (10).  Remove arm and key (12) from shaft and transmission (1). 3. Remove plug (4) from shaft (3) and transmission (1). 4. While assistant supports shaft (3), drive shaft rearward until key (5) can be removed from shaft. 5. While assistant supports collar (9), shifter fork (7), and spring (6), pull shaft (3) out of transmission (1), spring, and shifter fork. 6. Remove preformed packing (2) from shaft (3).  Discard preformed packing. 7. Remove shifter fork (7) with assembled parts from transmission (1). 8. Remove two shoes (8) and spring (6) from shifter fork (7). b. CLEANING AND INSPECTION WARNING Dry  cleaning  solvent,  P-D-680,  Is  toxic  and  flammable.    Always  wear  protective goggles  and  gloves,  and  use  only  In  a  well-ventilated  area.    Avoid  contact  with skin, eyes, and clothes, and DO NOT breathe vapors.  DO NOT use near open flame or  excessive  heat.  The  solvent's  flash  point  Is  100°F-138°F  (38°C-59°C).    If  you become dizzy while using cleaning solvent, immediately get fresh air and medical help.  If solvent contacts eyes, Immediately wash your eyes and get medical aid. 1. Clean all metal parts with dry cleaning solvent.  Dry thoroughly with clean, dry rags. 8-44

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