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• TECHNICAL MANUAL
• WARNING SUMMARY
• WARNING SUMMARY (cont)
• WARNING SUMMARY (cont)
• WARNING SUMMARY (cont)
• WARNING SUMMARY (cont)
• WARNING SUMMARY (cont)
• WARNING SUMMARY (cont)
• WARNING SUMMARY (cont)
• FIELD MAINTENANCE MANUAL
• LIST OF EFFECTIVE PAGES/WORK PACKAGES
• Table of Contents
• Table of Contents - Continued
• Table of Contents - Continued
• Table of Contents - Continued
• Table of Contents - Continued
• Table of Contents - Continued
• Table of Contents - Continued
• Table of Contents - Continued
• Table of Contents - Continued
• HOW TO USE THIS MANUAL
• FEATURES OF THIS MANUAL
• Chapter 1. INTRODUCTORY INFORMATION WITH THEORY OF OPERATION
• GENERAL INFORMATION
• CORROSION PREVENTION AND CONTROL (CPC)
• LIST OF ABBREVIATIONS/ACRONYMS
• EQUIPMENT DESCRIPTION AND DATA
• LOCATION AND DESCRIPTION OF MAJOR COMPONENTS
• LOCATION AND DESCRIPTION OF MAJOR COMPONENTS - CONTINUED
• EQUIPMENT DATA
• EQUIPMENT DATA - CONTINUED
• THEORY OF OPERATION
• POWER TRAIN
• ENGINE LUBRICATION SYSTEM
• FUEL SYSTEM
• AIR INLET AND EXHAUST SYSTEM
• ENGINE COOLING SYSTEM
• STEERING AND BRAKE SYSTEM
• ELECTRICAL SYSTEM
• ELECTRICAL SYSTEM - CONTINUED
• MACHINE AND RIPPER HYDRAULIC SYSTEM
• WINCH HYDRAULIC SYSTEM
• Chapter 2. FIELD TROUBLESHOOTING PROCEDURES
• TROUBLESHOOTING INTRODUCTION
• ELECTRICAL TROUBLESHOOTING - GENERAL INFORMATION
• ELECTRICAL TROUBLESHOOTING SYMPTOM INDEX
• MECHANICAL TROUBLESHOOTING SYMPTOM INDEX
• MECHANICAL TROUBLESHOOTING SYMPTOM INDEX - CONTINUED
• TROUBLESHOOTING PROCEDURES
• Table 1. Engine Troubleshooting Procedures - Continued.
• Table 1. Engine Troubleshooting Procedures - Continued.
• Table 1. Engine Troubleshooting Procedures - Continued.
• Table 1. Engine Troubleshooting Procedures - Continued.
• Table 1. Engine Troubleshooting Procedures - Continued.
• Table 1. Engine Troubleshooting Procedures - Continued.
• Table 1. Engine Troubleshooting Procedures - Continued.
• Table 1. Engine Troubleshooting Procedures - Continued.
• Table 1. Engine Troubleshooting Procedures - Continued.
• Table 1. Engine Troubleshooting Procedures - Continued.
• Table 1. Engine Troubleshooting Procedures - Continued.
• Table 1. Engine Troubleshooting Procedures - Continued.
• Table 1. Engine Troubleshooting Procedures - Continued.
• Table 1. Engine Troubleshooting Procedures - Continued.
• Table 1. Engine Troubleshooting Procedures - Continued.
• Table 2. Transmission Troubleshooting Procedures.
• Table 2. Transmission Troubleshooting Procedures - Continued.
• Table 2. Transmission Troubleshooting Procedures - Continued.
• Table 2. Transmission Troubleshooting Procedures - Continued.
• Table 3. Steering System Troubleshooting Procedures.
• Table 3. Steering System Troubleshooting Procedures - Continued.
• Table 4. Hydraulic System Troubleshooting Procedures.
• Table 4. Hydraulic System Troubleshooting Procedures - Continued.
• Table 4. Hydraulic System Troubleshooting Procedures - Continued.
• Table 5. Winch Troubleshooting Procedures.
• Table 5. Winch Troubleshooting Procedures - Continued.
• Table 6. Electrical System Troubleshooting Procedures.
• Table 6. Electrical System Troubleshooting Procedures - Continued.
• Table 6. Electrical System Troubleshooting Procedures - Continued.
• Table 6. Electrical System Troubleshooting Procedures - Continued.
• Table 6. Electrical System Troubleshooting Procedures - Continued.
• Table 6. Electrical System Troubleshooting Procedures - Continued.
• Table 6. Electrical System Troubleshooting Procedures - Continued.
• Table 6. Electrical System Troubleshooting Procedures - Continued.
• Table 6. Electrical System Troubleshooting Procedures - Continued.
• Table 6. Electrical System Troubleshooting Procedures - Continued.
• Table 6. Electrical System Troubleshooting Procedures - Continued.
• Table 6. Electrical System Troubleshooting Procedures - Continued.
• Table 6. Electrical System Troubleshooting Procedures - Continued.
• Table 6. Electrical System Troubleshooting Procedures - Continued.
• Table 6. Electrical System Troubleshooting Procedures - Continued.
• Table 6. Electrical System Troubleshooting Procedures - Continued.
• Table 6. Electrical System Troubleshooting Procedures - Continued.
• Table 6. Electrical System Troubleshooting Procedures - Continued.
• Table 6. Electrical System Troubleshooting Procedures - Continued.
• Table 6. Electrical System Troubleshooting Procedures - Continued.
• Table 6. Electrical System Troubleshooting Procedures - Continued.
• Table 6. Electrical System Troubleshooting Procedures - Continued.
• Table 6. Electrical System Troubleshooting Procedures - Continued.
• Table 6. Electrical System Troubleshooting Procedures - Continued.
• Table 6. Electrical System Troubleshooting Procedures - Continued.
• Table 6. Electrical System Troubleshooting Procedures - Continued.
• Table 6. Electrical System Troubleshooting Procedures - Continued.
• Table 6. Electrical System Troubleshooting Procedures - Continued.
• Table 6. Electrical System Troubleshooting Procedures - Continued.
• Table 6. Electrical System Troubleshooting Procedures - Continued.
• Table 6. Electrical System Troubleshooting Procedures - Continued.
• Table 6. Electrical System Troubleshooting Procedures - Continued.
• Table 6. Electrical System Troubleshooting Procedures - Continued.
• Table 6. Electrical System Troubleshooting Procedures - Continued.
• Table 6. Electrical System Troubleshooting Procedures - Continued.
• Table 6. Electrical System Troubleshooting Procedures - Continued.
• Table 6. Electrical System Troubleshooting Procedures - Continued.
• Table 6. Electrical System Troubleshooting Procedures - Continued.
• Table 6. Electrical System Troubleshooting Procedures - Continued.
• Table 6. Electrical System Troubleshooting Procedures - Continued.
• Table 6. Electrical System Troubleshooting Procedures - Continued.
• Table 6. Electrical System Troubleshooting Procedures - Continued.
• Table 6. Electrical System Troubleshooting Procedures - Continued.
• Table 6. Electrical System Troubleshooting Procedures - Continued.
• Table 6. Electrical System Troubleshooting Procedures - Continued.
• Table 6. Electrical System Troubleshooting Procedures - Continued.
• Table 6. Electrical System Troubleshooting Procedures - Continued.
• Table 6. Electrical System Troubleshooting Procedures - Continued.
• Table 6. Electrical System Troubleshooting Procedures - Continued.
• Table 6. Electrical System Troubleshooting Procedures - Continued.
• Table 6. Electrical System Troubleshooting Procedures - Continued.
• Table 6. Electrical System Troubleshooting Procedures - Continued.
• Table 6. Electrical System Troubleshooting Procedures - Continued.
• Table 6. Electrical System Troubleshooting Procedures - Continued.
• Table 6. Electrical System Troubleshooting Procedures - Continued.
• Table 6. Electrical System Troubleshooting Procedures - Continued.
• Table 6. Electrical System Troubleshooting Procedures - Continued.
• Table 7. Air Conditioning System Troubleshooting Procedures.
• Table 7. Air Conditioning System Troubleshooting Procedures - Continued.
• STE/ICE TROUBLESHOOTING PROCEDURES
• STE/ICE TESTING PROCEDURE
• STE/ICE TESTING PROCEDURE - CONTINUED
• DCA MODE GO CHAIN TESTS
• DCA MODE GO CHAIN TESTS - CONTINUED
• DCA MODE GO CHAIN TESTS - CONTINUED
• DCA MODE GO CHAIN TESTS - CONTINUED
• DCA MODE GO CHAIN TESTS - CONTINUED
• DCA MODE GO CHAIN TESTS - CONTINUED
• DCA MODE GO CHAIN TESTS - CONTINUED
• DCA MODE GO CHAIN TESTS - CONTINUED
• DCA MODE GO CHAIN TESTS - CONTINUED
• DCA MODE GO CHAIN TESTS - CONTINUED
• DCA MODE GO CHAIN TESTS - CONTINUED
• DCA MODE GO CHAIN TESTS - CONTINUED
• DCA MODE GO CHAIN TESTS - CONTINUED
• DCA MODE GO CHAIN TESTS - CONTINUED
• DCA MODE GO CHAIN TESTS - CONTINUED
• DCA MODE NO-GO CHAIN TESTS
• DCA MODE NO-GO CHAIN TESTS - CONTINUED
• DCA MODE NO-GO CHAIN TESTS - CONTINUED
• DCA MODE NO-GO CHAIN TESTS - CONTINUED
• DCA MODE NO-GO CHAIN TESTS - CONTINUED
• DCA MODE NO-GO CHAIN TESTS - CONTINUED
• DCA MODE NO-GO CHAIN TESTS - CONTINUED
• DCA MODE NO-GO CHAIN TESTS - CONTINUED
• DCA MODE NO-GO CHAIN TESTS - CONTINUED
• DCA MODE NO-GO CHAIN TESTS - CONTINUED
• DCA MODE NO-GO CHAIN TESTS - CONTINUED
• DCA MODE NO-GO CHAIN TESTS - CONTINUED
• TK MODE GO CHAIN TESTS
• TK MODE GO CHAIN TESTS - CONTINUED
• TK MODE GO CHAIN TESTS - CONTINUED
• TK MODE GO CHAIN TESTS - CONTINUED
• TK MODE GO CHAIN TESTS - CONTINUED
• TK MODE GO CHAIN TESTS - CONTINUED
• TK MODE GO CHAIN TESTS - CONTINUED
• TK MODE GO CHAIN TESTS - CONTINUED
• TK MODE GO CHAIN TESTS - CONTINUED
• TK MODE GO CHAIN TESTS - CONTINUED
• TK MODE GO CHAIN TESTS - CONTINUED
• TK MODE GO CHAIN TESTS - CONTINUED
• TK MODE GO CHAIN TESTS - CONTINUED
• TK MODE GO CHAIN TESTS - CONTINUED
• TK MODE GO CHAIN TESTS - CONTINUED
• TK MODE GO CHAIN TESTS - CONTINUED
• TK MODE NO-GO CHAIN TESTS
• TTK MODE NO-GO CHAIN TESTS - CONTINUED
• TK MODE NO-GO CHAIN TESTS - CONTINUED
• TK MODE NO-GO CHAIN TESTS - CONTINUED
• TK MODE NO-GO CHAIN TESTS - CONTINUED
• TK MODE NO-GO CHAIN TESTS - CONTINUED
• TK MODE NO-GO CHAIN TESTS - CONTINUED
• TK MODE NO-GO CHAIN TESTS - CONTINUED
• TK MODE NO-GO CHAIN TESTS - CONTINUED
• TK MODE NO-GO CHAIN TESTS - CONTINUED
• TK MODE NO-GO CHAIN TESTS - CONTINUED
• TK MODE NO-GO CHAIN TESTS - CONTINUED
• TK MODE NO-GO CHAIN TESTS - CONTINUED
• TK MODE NO-GO CHAIN TESTS - CONTINUED
• TK MODE NO-GO CHAIN TESTS - CONTINUED
• Chapter 3. FIELD MAINTENANCE INSTRUCTIONS
• SERVICE UPON RECEIPT
• UNIT MAINTENANCE PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) INTRODUCTION
• GENERAL LUBRICATION PROCEDURES
• GENERAL LUBRICATION PROCEDURES - CONTINUED
• KEY
• LUBRICANT
• GENERAL PMCS PROCEDURES
• UNIT MAINTENANCE PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS)
• Table 1. Unit Maintenance Preventive Maintenance Checks and Services (PMCS) for the D7G Tractor.
• Table 1. Unit Maintenance Preventive Maintenance Checks and Services (PMCS) for the D7G Tractor. - Continued
• Table 1. Unit Maintenance Preventive Maintenance Checks and Services (PMCS) for the D7G Tractor. - Continued
• Table 1. Unit Maintenance Preventive Maintenance Checks and Services (PMCS) for the D7G Tractor. - Continued
• Table 1. Unit Maintenance Preventive Maintenance Checks and Services (PMCS) for the D7G Tractor. - Continued
• Table 1. Unit Maintenance Preventive Maintenance Checks and Services (PMCS) for the D7G Tractor. - Continued
• Table 1. Unit Maintenance Preventive Maintenance Checks and Services (PMCS) for the D7G Tractor. - Continued
• Table 1. Unit Maintenance Preventive Maintenance Checks and Services (PMCS) for the D7G Tractor. - Continued
• Table 1. Unit Maintenance Preventive Maintenance Checks and Services (PMCS) for the D7G Tractor. - Continued
• Table 1. Unit Maintenance Preventive Maintenance Checks and Services (PMCS) for the D7G Tractor. - Continued
• Table 1. Unit Maintenance Preventive Maintenance Checks and Services (PMCS) for the D7G Tractor. - Continued
• Table 1. Unit Maintenance Preventive Maintenance Checks and Services (PMCS) for the D7G Tractor. - Continued
• ENGINE OIL AND OIL FILTER ASSEMBLY MAINTENANCE
• CHANGING ENGINE OIL
• CHANGING ENGINE OIL - CONTINUED
• OIL FILTER REPLACEMENT
• OIL FILTER BASE REMOVAL - CONTINUED
• OIL FILTER BASE DISASSEMBLY
• OIL FILTER BASE INSTALLATION
• OIL LEVEL GAGE AND GAGE TUBE ASSEMBLY REPLACEMENT
• INSTALLATION
• OIL FILLER TUBE REPLACEMENT
• INSTALLATION
• ENGINE OIL SAMPLING VALVE AND HOSE REPLACEMENT
• INSTALLATION
• CRANKCASE BREATHER REPLACEMENT
• INSTALLATION
• ENGINE FUMES DISPOSAL HOSE AND TUBE ASSEMBLY REPLACEMENT
• VALVE MECHANISM COVER REPLACEMENT
• INSTALLATION
• VALVE MECHANISM ADJUSTMENT
• LOCATING TOP DEAD CENTER (TDC) COMPRESSION STROKE FOR NUMBER 1 PISTON
• ADJUSTING VALVE CLEARANCE
• VALVE MECHANISM MAINTENANCE
• REMOVAL
• INSPECTION
• ASSEMBLY
• INSTALLATION
• ENGINE OIL COOLER REPLACEMENT
• INSTALLATION
• INSTALLATION - CONTINUED
• ENGINE ASSEMBLY REPLACEMENT
• REMOVAL
• REMOVAL - CONTINUED
• REMOVAL - CONTINUED
• REMOVAL - CONTINUED
• REMOVAL - CONTINUED
• REMOVAL - CONTINUED
• INSTALLATION
• INSTALLATION - CONTINUED
• INSTALLATION - CONTINUED
• INSTALLATION - CONTINUED
• INSTALLATION - CONTINUED
• INSTALLATION - CONTINUED
• INSTALLATION - CONTINUED
• FRONT ENGINE SUPPORT REPLACEMENT
• REMOVAL
• INSTALLATION
• REAR ENGINE MOUNTS REPLACEMENT
• ENGINE TRUNNION REPLACEMENT
• CYLINDER HEAD ASSEMBLY AND SPACER PLATE REPLACEMENT
• REMOVAL
• REMOVAL - CONTINUED
• REMOVAL - CONTINUED
• INSTALLATION
• INSTALLATION - CONTINUED
• INSTALLATION - CONTINUED
• CRANKSHAFT FRONT SEAL AND WEAR SLEEVE REPLACEMENT
• REMOVAL
• INSTALLATION
• CRANKSHAFT REAR SEAL AND WEAR SLEEVE REPLACEMENT
• REMOVAL
• INSTALLATION
• CRANKSHAFT PULLEY REPLACEMENT
• INSPECTION
• INSTALLATION
• VIBRATION DAMPER REPLACEMENT
• CLEANING
• FLYWHEEL ASSEMBLY REPLACEMENT
• REMOVAL
• INSTALLATION
• FLYWHEEL HOUSING MAINTENANCE
• REMOVAL
• ASSEMBLY
• INSTALLATION
• VALVE LIFTERS REPLACEMENT
• INSPECTION
• INSTALLATION
• ENGINE OIL PAN REPLACEMENT
• REMOVAL
• INSTALLATION
• OIL PAN PLATE REPLACEMENT
• INSTALLATION
• ENGINE OIL PUMP REPLACEMENT
• INSTALLATION
• EXHAUST MANIFOLD REPLACEMENT
• REMOVAL
• INSTALLATION
• REAR ACCESSORY DRIVE GEARS REPLACEMENT
• INSTALLATION
• REAR ACCESSORY DRIVE COVER ASSEMBLY REPLACEMENT
• INSTALLATION
• FUEL SYSTEM THEORY OF OPERATION
• FUEL TRANSFER PUMP
• OIL FLOW FOR FUEL INJECTION PUMP AND GOVERNOR
• GOVERNOR
• FUEL RATIO CONTROL
• FUEL INJECTION NOZZLE REPLACEMENT
• REMOVAL
• FUEL PRIMING PUMP REPLACEMENT
• PRIMING FUEL SYSTEM
• FUEL TRANSFER PUMP REPLACEMENT
• REMOVAL
• CYLINDER CUTOUT TEST
• TEST
• FUEL INJECTION LINES AND FITTINGS REPLACEMENT
• REMOVAL
• REMOVAL - CONTINUED
• INSTALLATION
• INSTALLATION - CONTINUED
• AIR CLEANER FILTER ELEMENTS REPLACEMENT
• REMOVAL
• CLEANING AND INSPECTION
• INSTALLATION
• AIR CLEANER MAINTENANCE
• CLEANING
• INSTALLATION
• ENGINE AIR PRECLEANER REPLACEMENT
• AIR CLEANER DUST EJECTOR ASSEMBLY REPLACEMENT
• TURBOCHARGER ASSEMBLY REPLACEMENT
• REMOVAL
• INSTALLATION
• TURBOCHARGER AIR LINE REPLACEMENT
• REMOVAL
• TURBOCHARGER OIL LINES AND FITTINGS REPLACEMENT
• REMOVAL
• INSTALLATION
• FUEL TANK MAINTENANCE
• FILLER CAP, GAGE ROD AND STRAINER DISASSEMBLY
• FILLER CAP, GAGE ROD AND STRAINER CLEANING AND INSPECTION
• FUEL TANK REMOVAL
• FUEL TANK INSTALLATION
• FUEL TANK FILLING
• FUEL LINES AND FITTINGS REPLACEMENT
• REMOVAL
• REMOVAL - CONTINUED
• REMOVAL - CONTINUED
• INSTALLATION
• INSTALLATION - CONTINUED
• INSTALLATION - CONTINUED
• FUEL DRAIN LINE AND DRAIN MECHANISM REPLACEMENT
• REMOVAL
• INSTALLATION
• GOVERNOR AND FUEL INJECTION PUMP HOUSING REPLACEMENT
• REMOVAL
• INSTALLATION
• INSTALLATION - CONTINUED
• INSTALLATION - CONTINUED
• GOVERNOR SHAFT SEAL REPLACEMENT
• INSTALLATION
• FUEL INJECTION PUMP AND GOVERNOR TIMING AND ADJUSTMENT
• ADJUST TIMING BY TIMING PIN METHOD
• ADJUST TIMING BY TIMING PIN METHOD - CONTINUED
• GOVERNOR ADJUSTMENT
• GOVERNOR CONTROLS AND LINKAGE MAINTENANCE
• REMOVAL
• REMOVAL - CONTINUED
• REMOVAL - CONTINUED
• REMOVAL - CONTINUED
• REMOVAL - CONTINUED
• INSTALLATION
• INSTALLATION - CONTINUED
• INSTALLATION - CONTINUED
• INSTALLATION - CONTINUED
• ADJUSTMENT
• ADJUSTMENT - CONTINUED
• PRIMARY FUEL FILTER ASSEMBLY MAINTENANCE
• FILTER ELEMENT SERVICE
• FILTER ELEMENT SERVICE - CONTINUED
• PRIMARY FUEL FILTER ASSEMBLY DISASSEMBLY
• PRIMARY FUEL FILTER ASSEMBLY INSTALLATION
• SECONDARY FUEL FILTER ASSEMBLY MAINTENANCE
• FILTER ELEMENT REPLACEMENT
• SECONDARY FUEL FILTER ASSEMBLY INSTALLATION
• ETHER STARTING AID MAINTENANCE
• REMOVAL
• REMOVAL - CONTINUED
• INSTALLATION
• MUFFLER REPLACEMENT
• INSTALLATION
• EXHAUST EXTENSION REPLACEMENT
• COOLING SYSTEM THEORY OF OPERATION
• COOLING SYSTEM COMPONENTS
• COOLING SYSTEM SERVICE
• DRAINING
• FILLING
• Blank Page
• RADIATOR PRESSURE TESTING
• PRESSURIZED TESTING
• RADIATOR FILLER CAP AND RELIEF VALVE REPLACEMENT
• RELIEF VALVE INSTALLATION
• RADIATOR MAINTENANCE
• REMOVAL
• REMOVAL - CONTINUED
• DISASSEMBLY
• DISASSEMBLY - CONTINUED
• ASSEMBLY
• ASSEMBLY - CONTINUED
• INSTALLATION
• INSTALLATION - CONTINUED
• INSTALLATION - CONTINUED
• WATER TEMPERATURE REGULATOR MAINTENANCE
• INSTALLATION
• WATER PUMP ASSEMBLY REPLACEMENT
• WATER PUMP LINES AND HOSES REPLACEMENT
• REMOVAL
• INSTALLATION
• FAN DRIVE ASSEMBLY MAINTENANCE
• DISASSEMBLY
• CLEANING AND INSPECTION
• INSTALLATION
• FAN AND FAN GUARD REPLACEMENT
• REMOVAL
• INSTALLATION
• V-BELTS REPLACEMENT
• INSTALLATION
• ELECTRICAL SYSTEM THEORY OF OPERATION
• STARTER MOTOR
• ALTERNATOR REPLACEMENT
• REMOVAL
• ALTERNATOR MOUNTING BRACKET REPLACEMENT
• STARTING MOTOR REPLACEMENT
• REMOVAL
• INSTALLATION
• STARTING MOTOR SOLENOID REPLACEMENT
• DASH PANEL LAMP REPLACEMENT
• REMOVAL
• HOURMETER REPLACEMENT
• INSTALLATION
• AMMETER REPLACEMENT
• REMOVAL
• TORQUE CONVERTER OIL TEMPERATURE GAGE AND SENDING UNIT REPLACEMENT
• REMOVAL
• INSTALLATION
• ENGINE WATER TEMPERATURE GAGE AND SENDING UNIT REPLACEMENT
• REMOVAL
• INSTALLATION
• DASH LIGHT SWITCH REPLACEMENT
• REMOVAL
• INSTALLATION
• EXTERIOR LIGHTS SWITCH REPLACEMENT
• REMOVAL
• INSTALLATION
• WINDSHIELD WIPER SWITCH REPLACEMENT
• INSTALLATION
• ENGINE START SWITCH REPLACEMENT
• REMOVAL
• ETHER STARTING AID SWITCH REPLACEMENT
• REMOVAL
• BATTERY DISCONNECT SWITCH REPLACEMENT
• REMOVAL
• INSTALLATION
• 60-AMP CIRCUIT BREAKER (STARTING/CHARGING CIRCUIT) REPLACEMENT
• INSTALLATION
• FUSES REPLACEMENT
• REMOVAL
• HEADLAMPS, REAR FLOODLAMP AND GUARDS REPLACEMENT
• REMOVAL
• INSTALLATION
• OIL PRESSURE BYPASS SWITCH AND GAGE REPLACEMENT
• REMOVAL
• DIAGNOSTIC (STE-ICE) WIRING MAINTENANCE
• REMOVAL
• INSTALLATION
• HORN REPLACEMENT
• INSTALLATION
• HORN BUTTON REPLACEMENT
• INSTALLATION
• BACKUP ALARM REPLACEMENT
• BACKUP ALARM SWITCH REPLACEMENT
• REMOVAL
• INSTALLATION
• BATTERY MAINTENANCE
• REMOVAL
• INSTALLATION
• BATTERY CABLES REPLACEMENT
• REMOVAL
• REMOVAL - CONTINUED
• INSTALLATION
• INSTALLATION - CONTINUED
• INSTALLATION - CONTINUED
• NATO STARTING RECEPTACLE REPLACEMENT
• INSTALLATION
• TRANSMISSION THEORY OF OPERATION
• TORQUE CONVERTER OPERATION
• TORQUE DIVIDER LUBRICATION
• TRANSMISSION
• TRANSMISSION LUBRICATION
• TRANSMISSION LUBRICATION - CONTINUED
• TRANSMISSION SELECTOR LEVER AND LINKAGE MAINTENANCE
• REMOVAL
• REMOVAL - CONTINUED
• REMOVAL - CONTINUED
• INSTALLATION
• INSTALLATION - CONTINUED
• ADJUSTMENT
• ADJUSTMENT - CONTINUED
• ADJUSTMENT - CONTINUED
• TRANSMISSION SAFETY LOCK LEVER REPLACEMENT
• INSTALLATION
• TORQUE DIVIDER SUCTION SCREEN REPLACEMENT
• REMOVAL
• INSTALLATION
• TRANSMISSION ASSEMBLY SERVICE
• SERVICE
• TRANSMISSION OIL COOLER LINES REPLACEMENT
• REMOVAL
• INSTALLATION
• TRANSMISSION OIL COOLER REPLACEMENT
• REMOVAL
• REMOVAL - CONTINUED
• REMOVAL - CONTINUED
• INSTALLATION
• INSTALLATION - CONTINUED
• TRANSMISSION OIL LINES REPLACEMENT
• REMOVAL
• INSTALLATION
• TRANSMISSION AND STEERING CLUTCH OIL FILTER ASSEMBLY MAINTENANCE
• SERVICE
• DISASSEMBLY
• INSTALLATION
• TRANSMISSION OIL MAGNETIC SCREEN ASSEMBLY MAINTENANCE
• CLEANING MAGNETIC SCREEN
• CLEANING MAGNETIC SCREEN - CONTINUED
• REMOVAL
• TRANSMISSION OIL SAMPLING VALVE REPLACEMENT
• TORQUE DIVIDER OUTPUT SHAFT SEAL REPLACEMENT
• INSTALLATION
• TORQUE DIVIDER REPLACEMENT
• REMOVAL
• REMOVAL - CONTINUED
• INSTALLATION
• TRANSMISSION ASSEMBLY REPLACEMENT
• REMOVAL
• REMOVAL - CONTINUED
• INSTALLATION
• INSTALLATION - CONTINUED
• TRANSMISSION CONTROL VALVES REPLACEMENT
• REMOVAL
• REMOVAL - CONTINUED
• INSTALLATION
• INSTALLATION - CONTINUED
• INSTALLATION - CONTINUED
• TRANSMISSION OIL PUMP REPLACEMENT
• REMOVAL
• INSTALLATION
• TRANSMISSION RELIEF VALVE REPLACEMENT
• REMOVAL
• RELIEF VALVE ADJUSTMENT
• TORQUE CONVERTER OUTLET RELIEF VALVE REPLACEMENT
• REMOVAL
• RELIEF VALVE ADJUSTMENT
• TORQUE DIVIDER SCAVENGE PUMP REPLACEMENT
• REMOVAL
• INSTALLATION
• POWER TRAIN HYDRAULIC SYSTEM TESTS
• PRESSURE TESTS
• Power Train Pressure Tests
• Power Train Pressure Tests - Continued.
• TRANSFER AND FINAL DRIVE THEORY OF OPERATION
• FINAL DRIVE SERVICE
• SERVICE
• FINAL DRIVE CASE, GEARS, IDLER PINION, AND BEARINGS REPLACEMENT
• REMOVAL
• REMOVAL - CONTINUED
• REMOVAL - CONTINUED
• REMOVAL - CONTINUED
• REMOVAL - CONTINUED
• REMOVAL - CONTINUED
• INSTALLATION
• INSTALLATION - CONTINUED
• INSTALLATION - CONTINUED
• INSTALLATION - CONTINUED
• FINAL DRIVE PINIONS AND FLANGES MAINTENANCE
• REMOVAL
• DISASSEMBLY
• DISASSEMBLY - CONTINUED
• ASSEMBLY
• ASSEMBLY - CONTINUED
• INSTALLATION
• INSTALLATION - CONTINUED
• BEVEL GEAR AND SHAFT REPLACEMENT
• REMOVAL
• REMOVAL - CONTINUED
• REMOVAL - CONTINUED
• INSTALLATION
• INSTALLATION - CONTINUED
• INSTALLATION - CONTINUED
• INSTALLATION - CONTINUED
• INSTALLATION - CONTINUED
• INSTALLATION - CONTINUED
• INSTALLATION - CONTINUED
• INSTALLATION - CONTINUED
• FINAL DRIVE BEARINGS ADJUSTMENT
• ADJUSTMENT
• ADJUSTMENT - CONTINUED
• ADJUSTMENT - CONTINUED
• ADJUSTMENT - CONTINUED
• DRIVESHAFT AND U-JOINT REPLACEMENT
• INSTALLATION
• TRACK THEORY OF OPERATION
• RECOIL SPRINGS AND TRACK ADJUSTER
• TRACK
• TRACK DRIVE SPROCKET SEGMENTS REPLACEMENT
• REMOVAL
• TRACK ASSEMBLY INSPECTION AND ADJUSTMENT
• INSPECTION
• INSPECTION - CONTINUED
• INSPECTION - CONTINUED
• INSPECTION - CONTINUED
• ADJUSTMENT
• ADJUSTMENT - CONTINUED
• ADJUSTMENT - CONTINUED
• EQUALIZER BAR ASSEMBLY REPLACEMENT
• REMOVAL
• INSTALLATION
• TRACK ROLLERS REPLACEMENT
• REMOVAL
• INSTALLATION
• TRACK ROLLER FRAME ASSEMBLY REPLACEMENT
• REMOVAL
• REMOVAL - CONTINUED
• INSTALLATION
• INSTALLATION - CONTINUED
• ALIGNMENT
• ALIGNMENT - CONTINUED
• RECOIL SPRING REPLACEMENT
• REMOVAL
• INSTALLATION
• INSTALLATION - CONTINUED
• TRACK CARRIER ROLLERS REPLACEMENT
• REMOVAL
• INSTALLATION
• TRACK IDLER REPLACEMENT
• REMOVAL
• INSTALLATION
• TRACK IDLER YOKE REPLACEMENT
• REMOVAL
• INSTALLATION
• INSTALLATION - CONTINUED
• TRACK ADJUSTER CYLINDER MAINTENANCE
• REMOVAL
• INSTALLATION
• TRACK DRIVE SPROCKET/HUB REPLACEMENT
• REMOVAL
• REMOVAL - CONTINUED
• REMOVAL - CONTINUED
• REMOVAL - CONTINUED
• REMOVAL - CONTINUED
• REMOVAL - CONTINUED
• INSTALLATION
• INSTALLATION - CONTINUED
• INSTALLATION - CONTINUED
• INSTALLATION - CONTINUED
• INSTALLATION - CONTINUED
• DRIVE SPROCKET SHAFT REPLACEMENT
• REMOVAL
• REMOVAL - CONTINUED
• INSTALLATION
• INSTALLATION - CONTINUED
• TRACK ASSEMBLY REPLACEMENT
• REMOVAL
• REMOVAL - CONTINUED
• INSTALLATION
• INSTALLATION - CONTINUED
• STEERING AND BRAKE SYSTEM THEORY OF OPERATION
• BRAKES
• STEERING BRAKE PEDALS AND LINKAGE ADJUSTMENT
• ADJUSTMENT
• STEERING BRAKE PEDALS AND LINKAGE MAINTENANCE
• REMOVAL
• REMOVAL - CONTINUED
• ASSEMBLY
• INSTALLATION
• INSTALLATION - CONTINUED
• STEERING CLUTCH LEVERS AND LINKAGE ADJUSTMENT
• ADJUSTMENT
• ADJUSTMENT - CONTINUED
• STEERING CLUTCH LEVERS AND LINKAGE MAINTENANCE
• REMOVAL
• REMOVAL - CONTINUED
• DISASSEMBLY
• ASSEMBLY
• INSTALLATION
• INSTALLATION (Cont)
• INSTALLATION (Cont)
• STEERING BRAKE LOCK LEVER AND LINKAGE REPLACEMENT
• STEERING BRAKE ACTUATING MECHANISM MAINTENANCE
• REMOVAL
• DISASSEMBLY
• DISASSEMBLY (Cont)
• DISASSEMBLY (Cont)
• DISASSEMBLY (Cont)
• CLEANING AND INSPECTION
• ASSEMBLY
• ASSEMBLY - CONTINUED
• ASSEMBLY - CONTINUED
• INSTALLATION
• STEERING BRAKE HYDRAULIC CONTROL ASSEMBLY MAINTENANCE
• REMOVAL
• REMOVAL (Cont)
• REMOVAL (Cont)
• REMOVAL (Cont)
• REMOVAL (Cont)
• DISASSEMBLY
• DISASSEMBLY (Cont)
• DISASSEMBLY (Cont)
• DISASSEMBLY (Cont)
• ASSEMBLY
• ASSEMBLY (Cont)
• ASSEMBLY (Cont)
• ASSEMBLY (Cont)
• INSTALLATION
• INSTALLATION (Cont)
• INSTALLATION (Cont)
• INSTALLATION (Cont)
• INSTALLATION (Cont)
• INSTALLATION (Cont)
• STEERING CLUTCH ASSEMBLY MAINTENANCE
• REMOVAL
• REMOVAL - CONTINUED
• DISASSEMBLY
• DISASSEMBLY (Cont)
• ASSEMBLY
• ASSEMBLY - CONTINUED
• ASSEMBLY - CONTINUED
• INSTALLATION
• INSTALLATION (Cont)
• STEERING BRAKE RELIEF VALVE REPLACEMENT
• STEERING CLUTCH CONTROL VALVE MAINTENANCE
• REMOVAL
• REMOVAL - CONTINUED
• DISASSEMBLY
• DISASSEMBLY (Cont)
• CLEANING AND INSPECTION
• ASSEMBLY
• ASSEMBLY - CONTINUED
• ASSEMBLY - CONTINUED
• INSTALLATION
• STEERING CLUTCH HUB REPLACEMENT
• REMOVAL
• REMOVAL - CONTINUED
• INSTALLATION
• INSTALLATION (Cont)
• HYDRAULIC TANK MOUNTING BRACKETS AND PLATES REPLACEMENT
• REMOVAL
• REMOVAL - CONTINUED
• REMOVAL - CONTINUED
• REMOVAL - CONTINUED
• INSTALLATION
• TRANSMISSION AND CRANKCASE GUARDS REPLACEMENT
• INSTALLATION
• RADIATOR GUARD REPLACEMENT
• REMOVAL
• INSTALLATION
• HOOD REPLACEMENT
• REMOVAL
• INSTALLATION
• DASH ASSEMBLY REPLACEMENT
• REMOVAL
• REMOVAL - CONTINUED
• REMOVAL - CONTINUED
• REMOVAL - CONTINUED
• INSTALLATION
• INSTALLATION (Cont)
• INSTALLATION (Cont)
• INSTALLATION (Cont)
• INSTALLATION (Cont)
• BATTERY BOX REPLACEMENT
• INSTALLATION
• TRACK ROLLER GUARDS REPLACEMENT
• REMOVAL
• INSTALLATION
• TRACK ROLLER FRAME GUARDS REPLACEMENT
• INSTALLATION
• ROLLOVER PROTECTIVE STRUCTURE (ROPS) REPLACEMENT
• REMOVAL
• INSTALLATION
• ROPS MOUNTING BRACKETS AND PLATES REPLACEMENT
• REMOVAL
• INSTALLATION
• INSTALLATION - CONTINUED
• WELDING PROCEDURE TO INSTALL PROTECTIVE SCREEN ANGLE BRACKETS
• PROTECTIVE SCREEN REPLACEMENT
• REMOVAL
• WINTERIZED CAB MAINTENANCE
• REMOVAL
• REMOVAL (Cont)
• DISASSEMBLY
• DISASSEMBLY (Cont)
• DISASSEMBLY (Cont)
• DISASSEMBLY (Cont)
• DISASSEMBLY (Cont)
• DISASSEMBLY (Cont)
• ASSEMBLY
• ASSEMBLY (Cont)
• ASSEMBLY (Cont)
• ASSEMBLY (Cont)
• INSTALLATION
• INSTALLATION (Cont)
• WINDSHIELD GLASS REPLACEMENT
• Installation
• FENDERS AND FENDER MOUNTING REPLACEMENT
• REMOVAL
• REMOVAL - CONTINUED
• REMOVAL - CONTINUED
• INSTALLATION
• INSTALLATION - CONTINUED
• INSTALLATION - CONTINUED
• Blank Page
• FLOOR PLATES REPLACEMENT
• SEAT, SEAT BASE ASSEMBLY AND SEAT BELT REPLACEMENT
• SEAT AND SEAT BASE ASSEMBLY REMOVAL
• SEAT AND SEAT BASE ASSEMBLY REMOVAL (Cont)
• SEAT AND SEAT BASE ASSEMBLY REMOVAL (Cont)
• SEAT AND SEAT BASE ASSEMBLY INSTALLATION
• SEAT AND SEAT BASE ASSEMBLY INSTALLATION (Cont)
• SEAT AND SEAT BASE ASSEMBLY INSTALLATION (Cont)
• SEAT BELT REMOVAL
• SEAT HINGE MAINTENANCE
• DISASSEMBLY
• INSTALLATION
• SEAT VERTICAL ADJUSTER MAINTENANCE
• DISASSEMBLY
• INSTALLATION
• SEAT REPAIR
• ASSEMBLY
• SEAT BASE REPAIR
• ASSEMBLY
• TOOLBOX REPLACEMENT
• INSTALLATION
• WINCH THEORY OF OPERATION
• WINCH MECHANICAL DESCRIPTION
• WINCH HYDRAULIC SYSTEM
• WINCH HYDRAULIC SYSTEM - CONTINUED.
• WINCH HYDRAULIC SYSTEM - CONTINUED.
• CHANGING WINCH ASSEMBLY OIL
• REFILLING OIL
• WINCH ASSEMBLY REPLACEMENT
• REMOVAL
• REMOVAL (Cont)
• INSTALLATION
• INSTALLATION (Cont)
• INSTALLATION (Cont)
• WINCH CONTROL VALVE REPLACEMENT
• REMOVAL
• INSTALLATION
• Blank Page
• WINCH CONTROL LEVER AND LINKAGE ADJUSTMENT
• ADJUSTMENT
• ADJUSTMENT - CONTINUED
• Blank Page
• WINCH CONTROL LEVER AND LINKAGE REPLACEMENT
• REMOVAL
• REMOVAL (Cont)
• INSTALLATION
• INSTALLATION (Cont)
• INSTALLATION (Cont)
• WINCH MAGNETIC STRAINER ASSEMBLY REPLACEMENT
• SERVICE
• INSTALLATION
• Blank Page
• WINCH OIL FILTER ASSEMBLY MAINTENANCE
• CHANGING OIL FILTER ELEMENT
• OIL FILTER ASSEMBLY INSTALLATION
• Blank Page
• WINCH BREATHER REPLACEMENT
• DRAWBAR PIN AND LATCH REPLACEMENT
• WINCH WIRE ROPE ASSEMBLY MAINTENANCE
• DISASSEMBLY
• CLEANING AND INSPECTION
• WINCH GEAR PUMP REPLACEMENT
• INSTALLATION
• WINCH LINES AND FITTINGS REPLACEMENT
• REMOVAL
• INSTALLATION
• WINCH ASSEMBLY PRESSURE TESTS
• TEST SETUP
• PRESSURE TESTS
• RESTORING EQUIPMENT
• Table 2. Interpreting Test Results.
• Blank Page
• MIRROR ASSEMBLY REPLACEMENT
• Blank Page
• PERSONNEL HEATER MAINTENANCE
• REMOVAL
• ASSEMBLY
• Blank Page
• HEATER SWITCH REPLACEMENT
• INSTALLATION
• WINDSHIELD WIPER ASSEMBLY MAINTENANCE
• REMOVAL
• DISASSEMBLY
• INSTALLATION
• DEFROSTER FAN MAINTENANCE
• DISASSEMBLY
• DISASSEMBLY - CONTINUED
• INSTALLATION
• SOUND SUPPRESSION PANELS REPLACEMENT
• DATA PLATES REPLACEMENT
• HYDRAULIC SYSTEM THEORY OF OPERATION
• RIPPER LIFT SYSTEM
• LOWERING RIPPER WITH ENGINE OFF
• LOWERING RIPPER WITH ENGINE OFF - CONTINUED
• LOWERING RIPPER WITH ENGINE OFF - CONTINUED
• HYDRAULIC PUMP REPLACEMENT
• REMOVAL
• REMOVAL - CONTINUED
• INSTALLATION
• INSTALLATION (Cont)
• HYDRAULIC PUMP REPAIR
• DISASSEMBLY
• DISASSEMBLY - CONTINUED
• DISASSEMBLY - CONTINUED
• DISASSEMBLY - CONTINUED
• CLEANING AND INSPECTION
• ASSEMBLY
• ASSEMBLY (Cont)
• ASSEMBLY (Cont)
• ASSEMBLY (Cont)
• BLADE CONTROL VALVE (LIFT AND TILT) REPLACEMENT
• REMOVAL
• REMOVAL (Cont)
• INSTALLATION
• INSTALLATION (Cont)
• RELIEF VALVE SETTING ADJUSTMENT
• BLADE QUICK DROP VALVE MAINTENANCE
• REMOVAL
• DISASSEMBLY
• INSTALLATION
• HYDRAULIC PRESSURE CONTROL VALVE REPLACEMENT
• REMOVAL
• INSTALLATION
• BLADE TILT AND RIPPER PILOT VALVE ASSEMBLY REPLACEMENT
• REMOVAL
• REMOVAL - CONTINUED
• INSTALLATION
• INSTALLATION (Cont)
• BLADE TILT AND RIPPER PILOT VALVE ASSEMBLY REPAIR
• DISASSEMBLY
• ASSEMBLY
• RIPPER CONTROL VALVE REPLACEMENT
• REMOVAL
• REMOVAL - CONTINUED
• REMOVAL - CONTINUED
• INSTALLATION
• INSTALLATION (Cont)
• BLADE CONTROL LEVER AND LINKAGE REPLACEMENT
• REMOVAL
• REMOVAL - CONTINUED
• REMOVAL - CONTINUED
• REMOVAL - CONTINUED
• INSTALLATION
• INSTALLATION (Cont)
• INSTALLATION (Cont)
• INSTALLATION (Cont)
• INSTALLATION (Cont)
• RIPPER CONTROL LEVER AND LINKAGE REPLACEMENT
• REMOVAL
• REMOVAL - CONTINUED
• INSTALLATION
• INSTALLATION - CONTINUED
• BLADE TILT CYLINDER REPLACEMENT
• REMOVAL
• INSTALLATION
• ADJUSTMENT
• BLADE TILT CYLINDER REPAIR
• DISASSEMBLY
• DISASSEMBLY - CONTINUED
• CLEANING AND INSPECTION
• ASSEMBLY
• ASSEMBLY (Cont)
• ASSEMBLY (Cont)
• BLADE TILT ADJUSTABLE BRACE REPLACEMENT
• REMOVAL
• INSTALLATION AND ADJUSTMENT
• RIPPER HYDRAULIC LINES AND FITTINGS REPLACEMENT
• REMOVAL
• INSTALLATION
• BLADE HYDRAULIC LINES AND FITTINGS REPLACEMENT
• REMOVAL
• INSTALLATION
• BLADE TILT CYLINDER HYDRAULIC LINES AND FITTINGS
• REMOVAL
• INSTALLATION
• HYDRAULIC PUMP LINES AND FITTINGS REPLACEMENT
• REMOVAL
• HYDRAULIC SYSTEM LINES AND FITTINGS REPAIR
• INTRODUCTION
• HYDRAULIC SYSTEM OIL SAMPLING VALVE AND HOSE ASSEMBLY REPLACEMENT
• INSTALLATION
• HYDRAULIC FILTER ASSEMBLY AND FILLER STRAINER REPLACEMENT
• FILTER ASSEMBLY REMOVAL
• FILTER ASSEMBLY INSTALLATION
• FILLER STRAINER REMOVAL
• HYDRAULIC FILTER SCREEN ASSEMBLY REPAIR
• CLEANING AND INSPECTION
• BLADE LIFT CYLINDER REPLACEMENT
• REMOVAL
• INSTALLATION
• ADJUSTMENT
• BLADE LIFT CYLINDER REPAIR
• DISASSEMBLY
• DISASSEMBLY - CONTINUED
• ASSEMBLY
• ASSEMBLY - CONTINUED
• ASSEMBLY - CONTINUED
• BLADE LIFT CYLINDER MOUNTING TUBE REPLACEMENT
• REMOVAL
• INSTALLATION
• Blank Page
• RIPPER LIFT CYLINDER REPLACEMENT
• REMOVAL
• INSTALLATION
• RIPPER LIFT CYLINDER REPAIR
• DISASSEMBLY
• DISASSEMBLY (Cont)
• CLEANING AND INSPECTION
• ASSEMBLY
• ASSEMBLY - CONTINUED
• ASSEMBLY - CONTINUED
• CHANGING HYDRAULIC SYSTEM OIL
• DRAINING
• BLEEDING
• Blank Page
• HYDRAULIC TANK REPLACEMENT
• REMOVAL
• INSTALLATION
• HYDRAULIC SYSTEM TESTS
• PRELIMINARY CHECKS
• TILT, LIFT AND RIPPER CIRCUIT SPEED TESTS
• HYDRAULIC SYSTEM TEST PROCEDURES
• HYDRAULIC SYSTEM TEST PROCEDURES - CONTINUED
• PRESSURE RELIEF VALVE TESTS
• PRESSURE RELIEF VALVE TESTS (Cont)
• PRESSURE RELIEF VALVE TESTS (Cont)
• PUMP EFFICIENCY TEST (ON MACHINE)
• INSTALLATION OF ARMOR PACKAGE
• GENERAL INFORMATION
• INSTALLATION
• INSTALLATION - CONTINUED
• INSTALLATION - CONTINUED
• INSTALLATION - CONTINUED
• INSTALLATION - CONTINUED
• INSTALLATION - CONTINUED
• INSTALLATION - CONTINUED
• INSTALLATION - CONTINUED
• INSTALLATION - CONTINUED
• INSTALLATION - CONTINUED
• INSTALLATION - CONTINUED
• INSTALLATION - CONTINUED
• INSTALLATION - CONTINUED
• INSTALLATION - CONTINUED
• INSTALLATION - CONTINUED
• INSTALLATION - CONTINUED
• INSTALLATION - CONTINUED
• INSTALLATION - CONTINUED
• INSTALLATION - CONTINUED
• INSTALLATION - CONTINUED
• INSTALLATION - CONTINUED
• INSTALLATION - CONTINUED
• INSTALLATION - CONTINUED
• INSTALLATION - CONTINUED
• INSTALLATION - CONTINUED
• INSTALLATION - CONTINUED
• INSTALLATION - CONTINUED
• INSTALLATION - CONTINUED
• INSTALLATION - CONTINUED
• INSTALLATION - CONTINUED
• INSTALLATION - CONTINUED
• INSTALLATION - CONTINUED
• INSTALLATION - CONTINUED
• INSTALLATION - CONTINUED
• INSTALLATION OF MINE CLEARING RAKE (MCR) EAR TO BULLDOZER BLADE MOLDBOARD
• INTRODUCTION
• INSTALLATION
• INSTALLATION (Cont)
• AIR CONDITIONING REFRIGERANT SERVICING (AIR CONDITIONING EQUIPPED MACHINES)
• RECOVERY
• EVACUATING/RECYCLING
• CHARGING
• AIR CONDITIONING FILTER SERVICING (AIR CONDITIONING EQUIPPED MACHINES)
• CLEANING AND INSPECTION
• AIR CONDITIONING INSTALLATION INSTRUCTIONS
• A/C UNIT INSTALLATION
• A/C UNIT INSTALLATION - CONTINUED
• A/C UNIT INSTALLATION - CONTINUED
• A/C UNIT INSTALLATION - CONTINUED
• A/C UNIT INSTALLATION - CONTINUED
• A/C UNIT INSTALLATION - CONTINUED
• A/C UNIT INSTALLATION - CONTINUED
• A/C UNIT INSTALLATION - CONTINUED
• A/C UNIT INSTALLATION - CONTINUED
• A/C UNIT INSTALLATION - CONTINUED
• A/C UNIT INSTALLATION - CONTINUED
• A/C UNIT INSTALLATION - CONTINUED
• A/C UNIT INSTALLATION - CONTINUED
• A/C UNIT INSTALLATION - CONTINUED
• A/C COMPRESSOR INSTALLATION
• A/C COMPRESSOR INSTALLATION - CONTINUED
• A/C COMPRESSOR INSTALLATION - CONTINUED
• A/C COMPRESSOR INSTALLATION - CONTINUED
• A/C COMPRESSOR INSTALLATION - CONTINUED
• A/C COMPRESSOR INSTALLATION - CONTINUED
• A/C COMPRESSOR INSTALLATION - CONTINUED
• TACHOMETER DRIVE REPLACEMENT
• INSTALLATION
• ENGINE OIL PRESSURE GAGE REPLACEMENT
• REMOVAL
• INSTALLATION
• FUEL PRESSURE GAGE REPLACEMENT
• REMOVAL
• AIR FILTER INDICATOR REPLACEMENT
• BLADE CUTTING EDGES AND END BITS REPLACEMENT
• INSTALLATION
• BLADE AND PUSHARM ASSEMBLY REPLACEMENT
• REMOVAL
• REMOVAL - CONTINUED
• INSTALLATION
• INSTALLATION (Cont)
• BLADE DIAGONAL BRACES AND STRUT ASSEMBLY REPLACEMENT
• REMOVAL
• INSTALLATION
• INSTALLATION - CONTINUED
• BLADE PUSHARM TRUNNION REPLACEMENT
• INSTALLATION
• RIPPER ASSEMBLY MAINTENANCE
• REMOVAL
• REMOVAL - CONTINUED
• REMOVAL - CONTINUED
• REMOVAL - CONTINUED
• INSTALLATION
• INSTALLATION (Cont)
• INSTALLATION (Cont)
• RIPPER TOOTH REPLACEMENT
• INSTALLATION
• RIPPER SHANK REPLACEMENT
• REMOVAL
• Chapter 4. GENERAL MAINTENANCE INSTRUCTIONS
• GENERAL MAINTENANCE INSTRUCTIONS
• GENERAL INFORMATION
• CLEANING INSTRUCTIONS
• CLEANING INSTRUCTIONS (Cont)
• INSPECTION INSTRUCTIONS
• REPAIR INSTRUCTIONS
• APPLYING TORQUE
• FLUID DISPOSAL
• ELECTRICAL GENERAL MAINTENANCE INSTRUCTIONS
• RECEPTACLE CONNECTOR REPAIR
• WATERPROOF CONNECTOR REPAIR
• SPLICING WIRES
• MULTIMETER USAGE
• MULTIMETER USAGE (Cont)
• MULTIMETER USAGE (Cont)
• MULTIMETER USAGE (Cont)
• RELAY INSPECTION AND TEST
• GROUND HANDLING PROCEDURES
• OPERATING/ADJUSTING HYDRAULIC JACK STANDS
• OPERATING/ADJUSTING HYDRAULIC JACK STANDS - CONTINUED
• OPERATING/ADJUSTING HYDRAULIC JACK STANDS - CONTINUED
• RAISING TRACTOR OFF GROUND
• LOWERING TRACTOR TO GROUND
• PREPARATION FOR STORAGE AND SHIPMENT
• ILLUSTRATED LIST OF MANUFACTURED ITEMS
• MANUFACTURING INSTRUCTIONS
• Figure 1. Clamp, Powershift Transmission Assembly.
• Table 2. Tester, Powershift Transmission Assembly.
• MANUFACTURING INSTRUCTIONS
• TORQUE LIMITS
• Table 1. Torque Limits - SAE Standard Fasteners.
• Table 2. Torque Limits - Metric Fasteners.
• Blank Page
• Chapter 4.1: SUSTAINMENT MAINTENANCE INSTRUCTIONS
• CYLINDER HEAD INLET AND EXHAUST VALVES REPLACEMENT
• REMOVAL
• CLEANING AND INSPECTION
• CLEANING AND INSPECTION (Cont)
• CLEANING AND INSPECTION (Cont)
• CLEANING AND INSPECTION (Cont)
• INSTALLATION
• CYLINDER LINERS REPLACEMENT
• REMOVAL
• CLEANING AND INSPECTION
• PROJECTION CHECK
• PROJECTION CHECK - CONTINUED
• PROJECTION CHECK - CONTINUED
• INSTALLATION
• Blank Page
• CRANKSHAFT AND BEARINGS ASSEMBLY MAINTENANCE
• REMOVAL
• REMOVAL - CONTINUED
• DISASSEMBLY
• CLEANING AND INSPECTION
• CLEANING AND INSPECTION (Cont)
• ASSEMBLY
• INSTALLATION
• INSTALLATION (Cont)
• INSTALLATION (Cont)
• PISTONS, CONNECTING RODS, AND BEARINGS MAINTENANCE
• REMOVAL
• REMOVAL - CONTINUED
• DISASSEMBLY
• DISASSEMBLY - CONTINUED
• DISASSEMBLY - CONTINUED
• CLEANING AND INSPECTION
• Table 1. Pistons and Piston Rings
• INSTALLATION
• INSTALLATION - CONTINUED
• INSTALLATION - CONTINUED
• FRONT HOUSING COVER AND COVER PLATE REPLACEMENT
• REMOVAL
• REMOVAL (Cont)
• CLEANING AND INSPECTION
• INSTALLATION
• INSTALLATION - CONTINUED
• INSTALLATION - CONTINUED
• INSTALLATION - CONTINUED
• CAMSHAFT AND CAMSHAFT BEARINGS REPLACEMENT
• REMOVAL
• CLEANING AND INSPECTION
• CLEANING AND INSPECTION - CONTINUED
• INSTALLATION
• INSTALLATION (Cont)
• TIMING GEARS, BEARINGS, AND TIMING GEAR PLATE REPLACEMENT
• REMOVAL
• CLEANING AND INSPECTION
• INSTALLATION
• INSTALLATION - CONTINUED
• ENGINE OIL PUMP REPAIR
• DISASSEMBLY
• DISASSEMBLY (Cont)
• CLEANING AND INSPECTION
• ASSEMBLY
• ASSEMBLY - CONTINUED
• ASSEMBLY - CONTINUED
• ASSEMBLY - CONTINUED
• ASSEMBLY - CONTINUED
• FUEL INJECTION PUMP MAINTENANCE
• REMOVAL
• DISASSEMBLY
• CLEANING AND INSPECTION
• ASSEMBLY
• INSTALLATION
• INSTALLATION - CONTINUED
• GOVERNOR AND FUEL INJECTION PUMP HOUSING SEPARATION/ASSEMBLY
• SEPARATION
• CLEANING AND INSPECTION
• FUEL INJECTION PUMP HOUSING REPAIR
• DISASSEMBLY
• CLEANING AND INSPECTION
• ASSEMBLY
• GOVERNOR REPAIR
• DISASSEMBLY
• DISASSEMBLY - CONTINUED
• DISASSEMBLY - CONTINUED
• DISASSEMBLY - CONTINUED
• DISASSEMBLY - CONTINUED
• DISASSEMBLY - CONTINUED
• DISASSEMBLY - CONTINUED
• ASSEMBLY
• ASSEMBLY - CONTINUED
• ASSEMBLY - CONTINUED
• ASSEMBLY - CONTINUED
• ASSEMBLY - CONTINUED
• ASSEMBLY - CONTINUED
• ASSEMBLY - CONTINUED
• Blank Page
• TURBOCHARGER REPAIR
• DISASSEMBLY
• DISASSEMBLY - CONTINUED
• CLEANING AND INSPECTION
• ASSEMBLY - CONTINUED
• ASSEMBLY - CONTINUED
• ASSEMBLY - CONTINUED
• TORQUE DIVIDER REPAIR
• DISASSEMBLY
• DISASSEMBLY (Cont)
• DISASSEMBLY (Cont)
• DISASSEMBLY (Cont)
• DISASSEMBLY (Cont)
• DISASSEMBLY (Cont)
• CLEANING
• INSPECTION
• ASSEMBLY
• ASSEMBLY - CONTINUED
• ASSEMBLY - CONTINUED
• ASSEMBLY - CONTINUED
• ASSEMBLY - CONTINUED
• ASSEMBLY - CONTINUED
• TRANSMISSION ASSEMBLY REPAIR
• DISASSEMBLY
• DISASSEMBLY - CONTINUED
• DISASSEMBLY - CONTINUED
• DISASSEMBLY - CONTINUED
• DISASSEMBLY - CONTINUED
• DISASSEMBLY - CONTINUED
• DISASSEMBLY - CONTINUED
• DISASSEMBLY - CONTINUED
• DISASSEMBLY - CONTINUED
• DISASSEMBLY - CONTINUED
• DISASSEMBLY - CONTINUED
• DISASSEMBLY - CONTINUED
• DISASSEMBLY - CONTINUED
• DISASSEMBLY - CONTINUED
• DISASSEMBLY - CONTINUED
• DISASSEMBLY - CONTINUED
• DISASSEMBLY - CONTINUED
• DISASSEMBLY - CONTINUED
• DISASSEMBLY - CONTINUED
• INSPECTION
• INSPECTION - CONTINUED
• ASSEMBLY
• ASSEMBLY - CONTINUED
• ASSEMBLY - CONTINUED
• ASSEMBLY - CONTINUED
• ASSEMBLY - CONTINUED
• ASSEMBLY - CONTINUED
• ASSEMBLY - CONTINUED
• ASSEMBLY - CONTINUED
• ASSEMBLY - CONTINUED
• ASSEMBLY - CONTINUED
• ASSEMBLY - CONTINUED
• ASSEMBLY - CONTINUED
• ASSEMBLY - CONTINUED
• ASSEMBLY - CONTINUED
• ASSEMBLY - CONTINUED
• ASSEMBLY - CONTINUED
• ASSEMBLY - CONTINUED
• ASSEMBLY - CONTINUED
• ASSEMBLY - CONTINUED
• ASSEMBLY - CONTINUED
• ASSEMBLY - CONTINUED
• ASSEMBLY - CONTINUED
• ASSEMBLY - CONTINUED
• TRANSMISSION SELECTOR VALVE REPAIR
• DISASSEMBLY
• CLEANING AND INSPECTION
• TRANSMISSION PRESSURE CONTROL VALVE REPAIR
• DISASSEMBLY
• DISASSEMBLY - CONTINUED
• CLEANING AND INSPECTION
• ASSEMBLY
• ASSEMBLY - Continued
• TRANSMISSION OIL PUMP REPAIR
• DISASSEMBLY
• CLEANING AND INSPECTION
• ASSEMBLY
• ASSEMBLY - Continued
• WINCH ASSEMBLY REPAIR
• DISASSEMBLY
• DISASSEMBLY - CONTINUED
• DISASSEMBLY - CONTINUED
• DISASSEMBLY - CONTINUED
• DISASSEMBLY - CONTINUED
• DISASSEMBLY - CONTINUED
• DISASSEMBLY - CONTINUED
• DISASSEMBLY - CONTINUED
• DISASSEMBLY - CONTINUED
• DISASSEMBLY - CONTINUED
• DISASSEMBLY - CONTINUED
• DISASSEMBLY - CONTINUED
• DISASSEMBLY - CONTINUED
• DISASSEMBLY - CONTINUED
• DISASSEMBLY - CONTINUED
• DISASSEMBLY - CONTINUED
• DISASSEMBLY - CONTINUED
• DISASSEMBLY - CONTINUED
• CLEANING AND INSPECTION
• ASSEMBLY
• ASSEMBLY - CONTINUED
• ASSEMBLY - CONTINUED
• ASSEMBLY - CONTINUED
• ASSEMBLY - CONTINUED
• ASSEMBLY - CONTINUED
• ASSEMBLY - CONTINUED
• ASSEMBLY - CONTINUED
• ASSEMBLY - CONTINUED
• ASSEMBLY - CONTINUED
• ASSEMBLY - CONTINUED
• ASSEMBLY - CONTINUED
• ASSEMBLY - CONTINUED
• ASSEMBLY - CONTINUED
• ASSEMBLY - CONTINUED
• ASSEMBLY - CONTINUED
• ASSEMBLY - CONTINUED
• ASSEMBLY - CONTINUED
• ASSEMBLY - CONTINUED
• ASSEMBLY - CONTINUED
• ASSEMBLY - CONTINUED
• ASSEMBLY - CONTINUED
• ASSEMBLY - CONTINUED
• ASSEMBLY - CONTINUED
• ASSEMBLY - CONTINUED
• WINCH CONTROL VALVE REPAIR
• DISASSEMBLY
• DISASSEMBLY - CONTINUED
• DISASSEMBLY - CONTINUED
• DISASSEMBLY - CONTINUED
• DISASSEMBLY - CONTINUED
• DISASSEMBLY - CONTINUED
• CLEANING AND INSPECTION
• ASSEMBLY
• ASSEMBLY - CONTINUED
• ASSEMBLY - CONTINUED
• ASSEMBLY - CONTINUED
• ASSEMBLY - CONTINUED
• ASSEMBLY - CONTINUED
• BLADE CONTROL VALVE (LIFT AND TILT) REPAIR
• DISASSEMBLY
• DISASSEMBLY (Cont)
• DISASSEMBLY (Cont)
• DISASSEMBLY (Cont)
• DISASSEMBLY (Cont)
• CLEANING AND INSPECTION
• ASSEMBLY
• ASSEMBLY - CONTINUED
• ASSEMBLY - CONTINUED
• ASSEMBLY - CONTINUED
• ASSEMBLY - CONTINUED
• ASSEMBLY - CONTINUED
• ASSEMBLY - CONTINUED
• BLADE TILT AND RIPPER PILOT VALVE ASSEMBLY REPAIR
• DISASSEMBLY
• DISASSEMBLY - CONTINUED
• DISASSEMBLY - CONTINUED
• DISASSEMBLY - CONTINUED
• ASSEMBLY
• ASSEMBLY - CONTINUED
• ASSEMBLY - CONTINUED
• ASSEMBLY - CONTINUED
• RIPPER CONTROL VALVE REPAIR
• DISASSEMBLY
• DISASSEMBLY - CONTINUED
• CLEANING AND INSPECTION
• ASSEMBLY
• PRESSURE CONTROL VALVE REPAIR
• DISASSEMBLY
• DISASSEMBLY - CONTINUED
• CLEANING AND INSPECTION
• ASSEMBLY
• Chapter 5. SUPPORTING INFORMATION
• REFERENCES
• MAINTENANCE ALLOCATION CHART (MAC) INTRODUCTION
• MAINTENANCE FUNCTIONS
• MAINTENANCE FUNCTIONS - CONTINUED
• MAINTENANCE ALLOCATION CHART (MAC)
• Table 1. MAC for the D7G Tractor
• Table 1. MAC for the D7G Tractor - Continued.
• Table 1. MAC for the D7G Tractor - Continued.
• Table 1. MAC for the D7G Tractor - Continued.
• Table 1. MAC for the D7G Tractor - Continued.
• Table 1. MAC for the D7G Tractor - Continued.
• Table 1. MAC for the D7G Tractor - Continued.
• Table 1. MAC for the D7G Tractor - Continued.
• Table 1. MAC for the D7G Tractor - Continued.
• Table 1. MAC for the D7G Tractor - Continued.
• Table 1. MAC for the D7G Tractor - Continued.
• Table 1. MAC for the D7G Tractor - Continued.
• Table 1. MAC for the D7G Tractor - Continued.
• Table 1. MAC for the D7G Tractor - Continued.
• Table 1. MAC for the D7G Tractor - Continued.
• Table 1. MAC for the D7G Tractor - Continued.
• Table 1. MAC for the D7G Tractor - Continued.
• Table 1. MAC for the D7G Tractor - Continued.
• Table 2. Tools and Test Equipment Requirements for the D7G Tractor.
• Table 2. Tools and Test Equipment Requirements for the D7G Tractor - Continued.
• Table 2. Tools and Test Equipment Requirements for the D7G Tractor - Continued.
• Table 2. Tools and Test Equipment Requirements for the D7G Tractor - Continued.
• Table 2. Tools and Test Equipment Requirements for the D7G Tractor - Continued.
• Table 2. Tools and Test Equipment Requirements for the D7G Tractor - Continued.
• Table 2. Tools and Test Equipment Requirements for the D7G Tractor - Continued.
• Table 2. Tools and Test Equipment Requirements for the D7G Tractor - Continued.
• Table 3. Remarks for the D7G Tractor.
• Table 3. Remarks for the D7G Tractor - Continued.
• EXPENDABLE AND DURABLE ITEMS LIST
• Table 1. Expendable and Durable Items List.
• Table 1. Expendable and Durable Items List - Continued.
• Table 1. Expendable and Durable Items List - Continued.
• Table 1. Expendable and Durable Items List - Continued.
• Table 1. Expendable and Durable Items List - Continued.
• Table 1. Expendable and Durable Items List - Continued.
• TOOL IDENTIFICATION LIST
• Table 1. Tool Identification List.
• Table 1. Tool Identification List. - Continued
• Table 1. Tool Identification List. - Continued
• Table 1. Tool Identification List. - Continued
• Table 1. Tool Identification List. - Continued
• Table 1. Tool Identification List. - Continued
• Table 1. Tool Identification List. - Continued
• Figure 1. Electrical Schematic (Sheet 1 of 2)
• Figure 1. Electrical Schematic (Sheet 2 of 2)
• Figure 2. Hydraulic Schematic (Sheet 1 of 2)
• Figure 2. Hydraulic Schematic (Sheet 2 of 2)
• Figure 3. Electrical System Group Schematic (Sheet 1 of 5)
• Figure 3. Electrical System Group Schematic (Sheet 2 of 5)
• Figure 3. Electrical System Group Schematic (Sheet 3 of 5)
• Figure 3. Electrical System Group Schematic (Sheet 4 of 5)
• Figure 3. Electrical System Group Schematic (Sheet 5 of 5)
• Warranty Imformation
• Warranty Imformation (Cont)
• Warranty Imformation (Cont)
• Warranty Imformation (Cont)
• Warranty Imformation (Cont)
• INDEX
• INDEX (Cont)
• INDEX (Cont)
• INDEX (Cont)
• INDEX (Cont)
• INDEX (Cont)
• INDEX (Cont)
• INDEX (Cont)
• INDEX (Cont)
• INDEX (Cont)
• INDEX (Cont)
• INDEX (Cont)
• INDEX (Cont)
• THE METRIC SYSTEM AND EQUIVALENTS
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• TM-5-2410-237-23
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• RECOMMENDED CHANGES TO PUBLICATIONS AND BLANK FORMS
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• RECOMMENDED CHANGES TO PUBLICATIONS AND BLANK FORMS
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• RECOMMENDED CHANGES TO PUBLICATIONS AND BLANK FORMS
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• DISTRIBUTION
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• By Order of the Secretary of the Army:
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• RECOMMENDED CHANGES TO PUBLICATIONS AND BLANK FORMS
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• RECOMMENDED CHANGES TO PUBLICATIONS AND BLANK FORMS
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• RECOMMENDED CHANGES TO PUBLICATIONS AND BLANK FORMS