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 TM 5-2410-233-23
ELECTRICAL GENERAL MAINTENANCE INSTRUCTIONS - CONTINUED
0177 00
WATERPROOF CONNECTOR REPAIR - CONTINUED
9
10 11
8
13
12
7
386-589
MILITARY CONNECTOR REPAIR
1.
Slide shell (14) back on wire (15) to expose sleeve (16).
2.
Remove sleeve (16) from terminal (17) by pulling sleeve forward.
3.
If defective, remove terminal (17) from wire (15) by cutting through wire just behind terminal. Discard terminal.
NOTE
Perform steps 4 through 6 only if terminal was removed.
4.
Strip insulation of wire (15) to expose length of metal
16
strands (18) equal to depth of new terminal (17).
17
14
15 18
5.
Securely crimp new terminal (17) to metal strands
(18) of wire (15).
6.
Install sleeve (16) to terminal (17) by pushing sleeve
over front of terminal until fully seated.
386-590
7.
Slide shell (14) up wire (15) and over sleeve (16).
RING TERMINAL REPAIR
1.
Remove ring terminal (19) from wire (20) by cutting through wire just behind heat shrink tubing (21). Discard terminal.
2.
Cut new heat shrink tubing (21) to length sufficient to cover tabs (22 and 23) of ring terminal (19) and 1/4 in. (6 mm) of
wire (20).
3.
Slide heat shrink tubing (21) back on wire (20).
4.
Strip insulation of wire (20) to expose proper length of metal strands (24).
5.
Securely crimp tabs (23) of new ring terminal (19) over metal strands (24).
6.
Crimp tabs (22) of ring terminal (19) over insulation
22 23
19
24
20
21
of wire (20).
7.
Slide heat shrink tubing (21) over tabs (22 and 23) of
ring terminal (19).
8.
Using heat gun, apply heat to heat shrink tubing (21)
until tubing snugly conforms to ring terminal (19) and
386-591
insulation of wire (20).
0177 00-3
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