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Page Title:
CAMSHAFT AND END BEARING REPAIR |
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 TM 9-2320-360-34-2
19-12. CAMSHAFT AND END BEARING REPAIR
This task covers
a. Removal
d. Assembly
b. Disassembly
e. Installation
c. Cleaning/Inspection
f. Follow-On Maintenance
Initial Setup:
Equipment Conditions
Tools and Special Tools
Sending units and attachments removed
Tool Kit, Genl Mech (Item 202, Appendix E)
(TM 9-2320-360-20).
Caliper Set, Micrometer (Item 15, Appendix E)
Starter removed (TM 9-2320-360-20).
Compressor Unit, Air (Item 24, Appendix E)
150 amp circuit breakers removed
Dial Indicator, Magnetic (tem 32, Appendix E)
(TM 9-2320-360-20).
Drill Set, Twist (Item 33, Appendix E)
24-volt (front) alternator/bracket removed
Drill, Electric, Portable (Item 34, Appendix E)
(TM 9-2320-360-20).
Gage Set, Telescoping (item 56, Appendix E)
Gage, Feeler (Item 50, Appendix E)
Air box drains removed (para 3-9).
Goggles, Industrial (Item 57, Appendix E)
Air box covers removed (para 3-8).
Press, Hydraulic, 60-Ton (Item 116, Appendix E)
Engine mounted on engine stand (para 19-3).
Puller, Camshaft Gear (Item 123, Appendix E)
Fan removed (TM 9-2320-360-20).
Puller Kit, Mechanical, Slide Hammer (Item 125,
Fan belts removed (TM 9-2320-360-20).
Fan clutch removed (TM 9-2320-360-20).
Pulley Remover, Camshaft Gear and
Electronic control module (ECM) removed
Water Pump (Item 136, Appendix E)
(TM 9-2320-360-20).
Socket, Sockethead Screw, 114 in. (Item 171,
Thermostats removed (TM 9-2320-360-20).
DDEC oil pressure sensor removed
V-blocks (Item 206, Appendix E)
(TM 9-2320-360-20).
Wrench Set, Socket, 3/4 In. Drive (Item 231,
Rocker covers removed (TM 9-2320-360-20).
Fuel injector wire harnesses removed
Wrench Set, Socket, 3/8 In. Drive (Item 232,
(para 4-3).
12-volt (rear) alternator/bracket removed
Wrench, Torque, 0-600 Lb-Ft (Item 233,
(TM 9-23 20-360-20).
Left thermostat housing removed (para 5-3).
Wrench, Torque, 0-300 Lb-In. (Item 235,
Right thermostat housing removed (para 5-4).
Secondary fuel filter housing removed
Wrench, Torque, 0-175 Lb-Ft (Item 236,
(para 4-13).
Water pump removed (para 5-5).
Vibration damper and front cover removed
Materials/Parts
(para 3-15).
Adhesive-Sealant (Item 3, Appendix B)
Water pump drive gear removed (para 3-24).
Grease, Automotive and Artillery (Item 32,
Blower accessory drive hub removed
(para 4-9).
Oil, Lubricating (Item 45, Appendix B)
Engine brake retarder wire harnesses removed
Rags (Item 51, Appendix B)
(para 6-16).
Solvent, Dry Cleaning (item 54, Appendix B)
Engine brake retarders removed (para 3-26).
Tags, Identification (Item 56, Appendix B)
Rocker arms removed (para 3-18).
Gasket (Item 33, Appendix F).
Injectors removed (para 4-2).
Lockwashers (6) (Item 140, Appendix F)
Cylinder heads removed (para 3-10).
Lockwasher (Item 141, Appendix F)
Oil pan removed (para 3-20).
Sea], Oil (Item 312, Appendix F)
Flexplate assembly removed (para 3-17).
Flywheel housing removed (para 19-9).
19-100
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