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Page Title:
PISTON, CONNECTING ROD, AND LINER REPAIR |
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 TM 9-2320-360-34-2
19-10. PISTON, CONNECTING ROD, AND LINER REPAIR
This task covers:
a. Removal
d. Assembly
b. Disassembly
e. Installation
c. Cleaning/Inspection
f. Follow-On Maintenance
INITIAL SETUP:
Equipment Conditions
Tools and Special Tools
Sending units and attachments removed
Tool Kit, Genl Mech (Item 202, Appendix E)
(TM 9-2320-360-20).
Caliper Set, Micrometer (Item 15, Appendix E)
Starter removed (TM 9-2320-360-20).
Clamp Set, Cylinder Liner Holddown (3)
150 amp circuit breakers removed
(Item 18, Appendix E)
(TM 9-2320-360-20).
Compressor, Ring (Item 20, Appendix E)
24-volt (front) alternator/bracket removed
Compressor Unit, Air (Item 24, Appendix E)
(TM 9-2320-360-20).
Gage Set, Piston (Item 55, Appendix E)
Gage, Cylinder Liner Depth (Item 47, Appendix E)
Air box drains removed (para 3-9).
Gage, Piston, Groove (Item 51, Appendix E)
Air box covers removed (para 3-8).
Goggles, Industrial (Item 57, Appendix E)
Engine mounted on engine stand (para 19-3).
Remover and Installer, Piston Ring (Item 135,
Fan removed (TM 9-2320-360-20).
Fan belts removed (TM 9-2320-360-20).
Remover Assembly, Cylinder Liner (Item 130,
Electronic control module (ECM) remove
(TM 9-2320-360-20).
Retainer Tool, Piston Pin (Item 144, Appendix E)
Thermostats removed (TM 9-2320-360-20).
Scale, Spring, 0-50 Lb (Item 145, Appendix E)
Rocker covers removed (TM 9-2320-360-20).
Tester, Vacuum Gage Leak Detector Set
Fuel injector wire harnesses removed
(Item 191, Appendix E)
(para 4-3).
Wrench, Torque, 0-175 Lb-Ft (Item 236,
Left thermostat housing removed (para 5-3).
Right thermostat housing removed (para 5-4).
Engine brake retarder wire harnesses
Materials/Parts
removed (para 6-16).
Compound, International, No. 2 (It em 21,
Engine brake retarders removed (para 3-26).
Rocker arms removed (para 3-18).
Oil, Lubricating (Item 45, Appendix B)
Injectors removed (para 4-2).
Rags (Item 51, Appendix B)
Cylinder heads removed (para 3-10).
Solvent, Dry Cleani ng (Item 54, Appendix B)
Oil pan removed (para 3-20).
Tags, Identification (Item 56, Appendix B)
Bearing Shells (Item 2, Appendix F)
Cylinder Kit (item 10, Appendix F)
Personnel Required
Two
19-82
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