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TM 9-2320-312-24-2
Truck Engine
Disassembly and Assembly Section
c. Install the unit injector hydraulic pump. Refer
5. Ensure that the cylinder block and the sealing
to Disassembly and Assembly, "Unit Injector
surfaces of the side cover are thoroughly clean.
Hydraulic Pump - Install".
Apply 1U-8846 Sealant to the sealing surfaces
of the side cover. The side covers must be
d. Install the rocker arms and pushrods. Refer to
installed on the cylinder block within 10 minutes
Disassembly and Assembly, "Rocker Shaft and
of applying the sealant.
Pushrod - Install".
e. Install the fuel filter base. Refer to Disassembly
and Assembly, "Fuel Filter Base - Remove and
Install".
i01151060
Camshaft - Remove
SMCS Code: 1210-011
Removal Procedure
g00611182
Start By:
Illustration 198
a. Remove the rocker arms and the push rods.
Refer to Disassembly and Assembly, "Rocker
Shaft and Pushrod - Remove".
b. Remove the unit injector hydraulic pump. Refer
to Disassembly and Assembly, "Unit Injector
Hydraulic Pump - Remove".
c. Remove the side cover. Refer to Disassembly
and Assembly, "Lifter Group - Remove and
Install".
d. Remove the front cover. Refer to Disassembly
and Assembly, "Front Cover - Remove".
g00611180
Illustration 199
NOTICE
6. Position the gaskets and side covers (2), (4), and
Keep all parts clean from contaminants.
(5) on the cylinder block. Install the bolts and
clips that hold the side covers in position.
Contaminants may cause rapid wear and shortened
component life.
7. Install two engine speed/timing sensors (3) and
the bracket to the timing gear housing. Install
bolt (1).
NOTICE
Care must be taken to ensure that fluids are contained
8. Secure the two plugs of the wiring harness to
during performance of inspection, maintenance, test-
the engine speed/timing sensors in the timing
ing, adjusting and repair of the product. Be prepared to
gear housing. Use new straps to hold the wiring
collect the fluid with suitable containers before open-
harness to the side covers of the cylinder block.
ing any compartment or disassembling any compo-
nent containing fluids.
End By:
Refer to Special Publication, NENG2500, "Caterpillar
a. Install the engine control module (ECM). Refer
Tools and Shop Products Guide" for tools and supplies
to Disassembly and Assembly, "Engine Control
suitable to collect and contain fluids on Caterpillar
Module - Remove and Install".
products.
b. Install the air compressor. Refer to Disassembly
Dispose of all fluids according to local regulations and
and Assembly, "Air Compressor - Remove and
mandates.
Install".

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