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TM 9-2320-312-24-2
Troubleshooting Section
If the parameter "Primary Fuel Tank Size" is not
i01765720
programmed and a diagnostic code is active for the
0164-00 Injection Actuation Pr
primary fuel level sensor, the ECM will broadcast
Out of Range (17)
an error code over the J1939 data link. The ECM
will also broadcast the fuel level as 0 over the ATA
data link.
SMCS Code: 1925-038
Service Tool Display or Lamps The Caterpillar
Conditions Which Generate This Code:
Electronic Technician (ET) will display "DIAG" next
to "Secondary Fuel Level"on the status screen while
The ECM detected all of the following conditions:
the diagnostic code is active.
The ECM has been powered for at least three
Perform the following diagnostic procedure: "Fuel
seconds.
Level Sensor Circuit - Test"
The diagnostic fault codes for the +5 V sensor
Results:
supply are not active.
OK STOP.
The diagnostic fault codes for the injection
actuation pressure sensor are not active.
i01616895
Cold Mode is not active.
0128-04 Secondary Fuel Level
The injection actuation pressure is greater than
Sensor Short Circuit (44)
26.5 MPa (3844 psi) for 6 seconds.
SMCS Code: 1408-081; 7483-038-NS
Note: The diagnostic code indicates a mechanical
problem. The ECM and the electronic control system
Conditions Which Generate This Code:
is operating correctly.
This diagnostic code is used only by GMT-560
System Response:
applications.
Electronic System Response The ECM limits
The Secondary Fuel Level signal voltage is below
power output to 89.5 kW (120.0 hp) and the vehicle
the acceptable range for more than 10 seconds.
speed is limited to 73 km/h (45 mph).
System Response:
Service Tool Display or Lamps Caterpillar
Electronic Technician (Cat ET) will display "0%" next
Electronic System Response If the parameter
to "Injector Output %" on the status screen while
"Primary Fuel Tank Size" is programmed and a
the diagnostic code is active. The check engine
diagnostic code for the primary fuel level sensor is
lamp will illuminate.
not active, the ECM will use the primary fuel level
sensor to determine the fuel level.
Engine Response The engine will be low on power
and the vehicle speed will be limited.
If the parameter "Primary Fuel Tank Size" is not
programmed and a diagnostic code is active for the
Note: The problem may only exist at operating
primary fuel level sensor, the ECM will broadcast
temperature.
an error code over the J1939 data link. The ECM
will also broadcast the fuel level as 0 over the ATA
Troubleshooting:
data link.
Perform the following diagnostic procedure:
Service Tool Display or Lamps The Caterpillar
"Injection Actuation Pressure - Test"
Electronic Technician (ET) will display "DIAG" next
to "Secondary Fuel Level"on the status screen while
Results:
the diagnostic code is active.
OK STOP.
Perform the following diagnostic procedure: "Fuel
Level Sensor Circuit - Test"
Results:
OK STOP.

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