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Page Title: Table 7-1. Bill of Materials for Blocking and Tiedown of the D7 Crawler Tractor
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TM   55-2410-237-14 Table   7-1.   Bill   of   Materials   for   Blocking   and   Tiedown   of   the   D7 Crawler    Tractor    on    a    CONUS    General-Purpose    Flatcar (Figs   7-1   and   7-2) Approximate Item Description Quantity Lumber Lumber Nails Wire   rope Clamps Thimbles Oak   or   comparable   hardwood, straight-grain,   free   from   material defects;   type   II,   Fed   Spec MM-L-736:  4-  by  8-inch Douglas-fir,    or    comparable, straight-grain,   free   from   material defects;   Fed   Spec   MM–L- 751:  2-  by  6-inch 6- by 8-inch Common,    steel,    flathead;    bright or   cement-coated;   Fed   Spec FF-N-105:   30d 6   x   19,   IWRC;   improved   plow steel;   preformed,   regular-lay; Fed  Spec  RR-W-410: 5/8-inch Wire   rope,   U-bolt   clips,   saddled, single-grip,    steel,    Crosby    heavy- duty,   or   equal; Fed   Spec   FF-C-450:   5/8-inch ¾-inch Standard,  open-type:  5/8-inch H 2 10  linear  feet 4 4 C 7 -4 F 20 G 48 12  linear  feet 8  linear  feet 34 142 feet 48 20 20 Table   7-2.   Application   of   Materials   for   Blocking   and   Tiedown   of the   D7   Crawler   Tractor   on   a   CONUS   General-Purpose   Flatcar (Figs  7–1  and  7–2) Item No.  Required Application B D 12 E 20 A Brake-wheel    clearance.    Minimum    clear- ance  required  is  6  inches  above,  in  back of,  and  on  both  sides  of  and  4  inches underneath   wheel;   12   inches   from   end   of railcar   to   load,   which   extends   from   cen- ter  of  brake  wheel  to  side  of  railcar;  and 6  feet  above  railcar  floor. Track  chocks.  Each  consists  of  6-  by  8- by  18-inch  block  cut  as  shown  in  detail  1, figure  7–2.  Place  one  chock  firmly against   the   center   of   each   track   at   the forward   and   rear   ends   of   the   tractor. Place  chock  with  the  45°  cut  angle  edge toward   the   track.   Toenail   each   chock with  four  30d  nails. Backup  cleats.  Use  two  pieces  of  2-  by  6- by  18-inch  lumber  for  each  track  chock. Place   against   each   track   chock,   item   B. Nail  bottom  piece  with  three  30d  nails  in staggered   pattern   and   nail   top   piece   with three  30d  nails  in  like  manner. Wire  rope,  5/8-inch,  6  x  19,  IWRC.  Form wire  rope  in  a  complete  loop.  Apply  from left   and   right   tiedowns,   forward   towing hook,   and   around   the   center   ripper shank  on  top  of  the  tool  block  on  the track-type  tractor  to  stake  pockets.  Wire tie  hook  and  pin  to  retain  wire  rope,  if necessary.   Overlap   wire   rope   at   least   24 inches  (details  2  and  3,  fig  7–2).  See  gen- eral   instruction   2. Thimbles.   Place   thimbles   at   the   side tiedowns   and   the   bottom   of   each   stake pocket. I 2 Clamps.   Fasten   thimbles   to   wire   rope with  ¾-inch  cable  clips  to  prevent  dis- lodgement. Clamps.   Fasten   each   wire   rope   tiedown with  four  5/8-inch  wire  rope  clips  spaced about  3-½  to  4  inches  apart.  Torque  5/8 -inch  clips  to  90-foot-pounds. Lumber,  oak,  4-  by  8-  by  30-inch.  Raise blade  and  place  one  piece  of  lumber lengthwise,   about   36   inches   from   each end  of  blade.  Drill  and  toenail  each  piece of  lumber  to  railcar  floor  with  four  30d nails.  Lower  blade  on  top  of  blocking  and lock   hydraulic   cylinders   into   position. Lumber,  oak,  4-  by  8-  by  30-inch.  Raise rear  ripper  for  placing  the  two  pieces  of lumber   stacked   one   on   another   in   the center   of   the   ripper.   Place   a   30-inch piece   lengthwise   on   railcar.   Drill   and toenail   first   piece   of   lumber   to   the   railcar floor  with  four  30d  nails.  Then  drill  and toenail  second  piece  on  top  of  first  with four  30d  nails.  Lower  ripper  on  top  of blocking. GENERAL 1.   Brakes   must   be   tightly   set   and   secured. 2.   Tractors   without   ripper   must   have   the   rear   left   and   right tiedowns   attached   to   the   rear   towing   pin.   Maintain   similar   angles on  tiedowns  as  shown  on  drawing. 3.  General  Loading  Rules  1,  2,  4,  5,  7,  9,  14,  15,  19,  19A,  and  19B appearing  in  section  1  of  the  Rules   Governing   the   Loading   of   Com- modities  on  Open-Top  Cars,   published  by  the  Association  of  Amer- ican   Railroads,   provide   guidelines   that   are   mandatory   in application. c. Wooden-deck chain-tiedown flatcars, usually are equipped with four parallel channels that run the full length of the flatcar deck. Two channels are about 30 inches  apart,  and  two  other  channels  run  along  the outer  edges  of  the  car,  or  just  inboard  of  the  tread- way   loading   area   of   the   car.   These   channels   are recessed  so  that  the  top  is  flush  with  the  deck surface.  Each  channel  contains  numerous  (usually  8 to 12) chain anchors, each with an attached 10- to 12- foot chain. The chain anchors can be moved along- the channel  and  locked  in  place  where  needed.  At  the free  end  of  the  chain,  pass  a  hook  through  the tiedown shackle on the vehicle being loaded and pull the chain hand-tight. Then hook it back onto itself or directly to the shackle. Apply tension to the chain by tightening a turnbuckle built into the chain assembly or  by  turning  a  ratchet  or  screwjack  in  the  anchor block.  Use  an  open-end  wrench  to  tighten  the  turn- buckles.   Use   a   ¾-inch   square-drive,   heavy-duty socket  wrench  to  tighten  the  ratchet  at  the  anchor blocks.  Wire-tie  open  hooks  to  prevent  them  from becoming  disconnected  during  over-the-road  forces encountered en route. Table 7–3 gives the application of materials for tiedown of the D7 tractor on wooden- deck chain-tiedown flatcars. CAUTION Vehicles  loaded  on  conventional  wooden-

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