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Page Title: BACKHOE BOOM CYLINDER ASSEMBLY REPAIR
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TM 5-2420-222-34 14-20. BACKHOE BOOM CYLINDER ASSEMBLY REPAIR. This Task Covers: a. Disassembly c. Repair b. Cleaning and Inspection d. Assembly Initial Setup: Equipment Conditions: Materials/Parts: Backhoe boom cylinder assembly removed (see Abrasive cloth (Item 6, Appendix B) TM 5-2420-222-20). Hydraulic fluid (Item 15, Appendix B) Rags (Item 28, Appendix B) Tools/Test Equipment: Dry cleaning solvent (Item 31, Appendix B) General mechanic's tool kit One repair kit Field automotive shop set General Safety Instructions: Personnel Required:  Two Dry cleaning solvent is flammable and must not be used near open flame.  Use only in a well-ventilated area. Compressed air used for cleaning purposes should never exceed 30 psi (207 kPa). a. DISASSEMBLY 1. Place actuating cylinder (3) in vise with caps. 2. Remove setscrew (4) from actuating cylinder (3). 3. Remove lubrication fitting (2) from actuating cylinder (3). 4. Using spanner wrench, loosen valve stem guide (11) from actuating cylinder (3).  Slide valve stem guide back onto piston rod (8). NOTE Use a drain pan to catch fluid when draining actuating cylinder.  Clean up all spills. 5. Loosen vise and tilt actuating cylinder (3) to drain hydraulic fluid. 6. Tighten vise.  With the aid of an assistant, remove piston rod (8) with assembled parts from actuating cylinder (3). 7. Remove actuating cylinder (3) from vise. 8. Place piston rod (8) in vise with caps.  Remove nut (5) from piston rod. 9. Tap pistons (13 and 17) with assembled parts loose and remove from piston rod (8).  Remove piston rod from vise. 10. Remove valve stem guide (11) with assembled parts from piston rod (8). 11. Remove piston ring (6) and wear ring (14) from piston (13).  Discard wear ring. 12. Remove V-packing (15) and preformed packing (16) from piston (17).  Discard V-packing and preformed packing. 14-94

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