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TM 5-2420-222-34 14-15. LOADER BOOM AND BUCKET VALVES REPAIR (Con’t). 3. Install plug (1), new backup washer (30), and two new preformed packings (31 and 33). NOTE Perform steps 4 and 5 only if repairing bucket valve. 4. Install two new preformed packings (31) and new backup washers (30) in valve body (32). 5. Install bucket valve relief valves (see paragraph 14-16). 6. Coat  new  preformed  packing  (9),  spring  (8),  and  detent  plunger  (7)  with  hydraulic  fluid.    Install  detent  plunger, spring, preformed packing, and plug (10) in valve body (32). 7. Coat new preformed packing (13) with hydraulic fluid, then install in place on spool plug (14). NOTE Ensure that sealing surfaces are clean before applying thread sealing compound to spool plug. 8. Apply thread sealing compound to threads of spool plug (14). 9. Wrap valve (12) with a clean rag and place in vise with caps.  Install spool plug (14) and preformed packing (13) 10. Coat fluid flow restrictor (11) and spring (25) with hydraulic fluid and install in place on valve (12). 11. Coat new preformed packing (24) with hydraulic fluid and install in place on clevis rod end (23). NOTE Ensure that sealing surfaces are clean before applying thread sealing compound to clevis rod end. 12. Apply thread sealing compound to threads of clevis rod end (23).  Install clevis rod end and assembled parts on valve (12).  Remove valve from vise. 13. Coat  new  preformed  packing  (21)  and  sleeve  bushing  (22)  with  hydraulic  fluid.    Install  sleeve  bushing  and preformed packing in valve body (32). 14. Coat valve (12) and assembled parts with hydraulic fluid and slide into valve body (32). NOTE Perform step 15 only if repairing boom valve.  Perform step 16 only if repairing bucket valve. 15. Install sleeve spacer (18), spring (16), and washer (15) in valve body (32). 16. Install sleeve spacers (17 and 18), spring (16), and washer (15) in valve body (32). 17. Hold clevis rod end (23) to prevent turning.  Install spool spring screw (19) in spool plug (14).  Torque spool spring screw to 5-8 lb.-ft.  (7-11 N•m). 18. Place valve body (32) in vise with caps.  Install valve cap (20) in valve body.  Remove valve body from vise. 19. Install new preformed packing (6), washer (5), bellows (2), and protective dust cap (4) over clevis rod end (23) and secure with two screws (3). 14-78

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