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Page Title: DIFFERENTIAL ASSEMBLY MAINTENANCE
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TM 5-2420-222-34 8-7. DIFFERENTIAL ASSEMBLY MAINTENANCE. This Task Covers: a. Removal d. Repair b. Disassembly e. Assembly c. Cleaning and Inspection f. Installation Initial Setup: Equipment Conditions: Materials/Parts: Transmission removed (see paragraph 8-2). Prussian blue dye (Item 14, Appendix B) Transmission  top  cover  removed  (see            Hydraulic fluid (Item 15, Appendix B) paragraph 8-12 or 8-13).                                                   • Rags (Item 28, Appendix B) Differential lock mechanism removed (see           Dry cleaning solvent (Item 31, Appendix B) paragraph 8-9).                                                                  • Shim, 0.003 in. thick (as required) Parking brake band and lining removed (see           Shim, 0.005 in. thick (as required) paragraph 10-1).                                                                • Shim, 0.010 in. thick (as required) Tools/Test Equipment: General Safety Instructions: General mechanic's tool kit Dry cleaning solvent is flammable and must not be Field automotive shop set used new open flame.  Use only in a well-ventilated area References: TM 9-214 a. REMOVAL WARNING Use  extreme  caution  when  handling  heavy  parts.    Lifting  device  is  required  when parts weigh over 50 lb. (23 kg) for a single person lift, over 100 lb. (45 kg) for a two person  lift,  and  over  150  lb.  (68  kg)  for  a  three  or  more  person  lift.    Keep  clear  of heavy  parts  supported  only  by  lifting  device.    Failure  to  follow  this  warning  may cause serious injury or death to personnel. 1. Attach lifting device to differential gear assembly (4). 2. Remove ten bolts (1) from left and right differential quills (2 and 6). NOTE Record position and number of shims for each differential quill to ensure proper Installation. 3. Pry left and right differential quills (2 and 6) and shims (3) from differential gear assembly (4) and transmission (5). 4. Using  lifting  device,  remove  differential  gear  assembly  (4)  from  transmission  (5).    Remove  lifting  device  from differential gear assembly. 8-34

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