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Page Title: CLEANING AND INSPECTION
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TM 5-2420-222-34 4-3. CLUTCH MANUAL CONTROL LEVER REPLACEMENT. (Con’t) b.    CLEANING AND INSPECTION 1. Use a vacuum cleaner to remove dust particles from parts. WARNING Dry  cleaning  solvent,  P-D-680,  is  toxic  and  flammable.    Always  wear  protective goggles and gloves, and use only In a well-ventilated area.  Avoid contact with skin,  eyes,  and  clothes,  and  DO  NOT  breathe  vapors.    DO  NOT  use  near  open flame or excessive heat. The solvent's flash point is 100°F-138°F (38°C-59°C).  If you  become  dizzy  while  using  cleaning  solvent,  Immediately  get  fresh  air  and medical  help.    If  solvent  contacts  eyes,  Immediately  wash  your  eyes  and  get medical aid. 2. Using rags and dry cleaning solvent, clean manual control lever.  Dry thoroughly with clean, dry rags. 3. Clean all other metal parts with dry cleaning solvent.  Dry thoroughly with clean, dry  rags. 4. Inspect manual control lever for cracks, breaks, abnormal bends, and damaged threads.  Restore damaged threads using screw threading set.  Replace manual control lever if defective. 5. Inspect all other metal parts for cracks, breaks, and abnormal bends.  Replace defective parts. c. INSTALLATION NOTE Perform step 1 only If clutch bushing was removed. 1. Using brass drift and hammer, install clutch bushing (5) in reverser housing (1). 2. Slide manual control lever (2) halfway through reverser housing (1).  Install spring (4) in place on manual control 3. Slide manual control lever (2) through reverser housing (1) and into clutch bushing (5).  Ensure that manual control lever only slides into clutch bushing partway. 4. Slide spring (4) against clutch bushing (5) and install new spring pin (3) in manual control lever (2) until 0.31 in. (7.87 mm) remains sticking out.  Using vernier calipers, check measurement of spring pin often. 5. If spring pin (3) is driven in too far, drive spring pin out partway and repeat step 4. 6. Place ends of spring (4) in place on spring pin (3) and reverser housing (1) as noted during removal. FOLLOW-ON TASKS: Install clutch assembly (see paragraph 4-1 or 4-2). Adjust clutch pedal linkage (see TM 5-2420-222-20). 4-17

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